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TENSIONER, Engine Timing: Installation: Installation

WARNING: This page is about a different variant/trim than selected.
Fig 1: Timing Belt Tensioner, Silver Tab & Lock Nut
GC0152636Courtesy of CHRYSLER GROUP, LLC
NOTE:

If the original timing belt (1) is being reused, install the belt so that it maintains the same direction of rotation as when it was removed.

  1. If removed, install the timing belt starting with the crankshaft sprocket, then the water pump sprocket, finishing with the camshaft sprocket.
  2. Install the timing belt tensioner (1) and adjust the tensioner so that the silver tab (2) is centered in the middle of the window. Tighten the lock nut (3) to 28 N.m (21 ft. lbs.).
  3. Remove the (special tool #10277, Tool, Camshaft Timing Locking) and the (special tool #10276, Tool, Crankshaft Timing Locking).
  4. Rotate the crankshaft clockwise at least two complete revolutions to center the timing belt on the sprockets.
  5. Verify that the silver tab (2) is still centered in the middle of the window. If required, loosen the tensioner lock nut (3), readjust the timing belt tensioner (2) and tighten the lock nut (3) to 28 N.m (21 ft. lbs.).
    Fig 2: Camshaft Timing Locking Tool & Bolts
    GC0152341Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Reinstall the timing locking tools to verify correct camshaft timing.

  6. Install the (special tool #10277, Tool, Camshaft Timing Locking) (1) to the rear of the camshaft. Install three bolts (2) and tighten to 20 N.m (15 ft. lbs.).
    Fig 3: Crankshaft Timing Locking Tool & Bolts
    GC0152465Courtesy of CHRYSLER GROUP, LLC
  7. Install the (special tool #10276, Tool, Crankshaft Timing Locking) (1) with three bolts (3) tightened to 25 N.m (18 ft. lbs.) and one bolt (2) tightened to 9 N.m (80 in. lbs.).
    NOTE:

    If the bolt (2) does not align with the lower timing belt cover mounting boss, the camshaft timing is not correct. Proceed to Timing Belt Installation for service procedures. Refer to BELT, TIMING, INSTALLATION  .

    Fig 4: Lower Timing Belt Cover & Bolt
    GC0152464Courtesy of CHRYSLER GROUP, LLC
  8. Remove the (special tool #10277, Tool, Camshaft Timing Locking) and the (special tool #10276, Tool, Crankshaft Timing Locking).
  9. Install the lower timing belt cover (1) with bolt (2) tightened to 9 N.m (80 in. lbs.).
    Fig 5: RH Engine Mount Bracket & Bolts
    GC0152463Courtesy of CHRYSLER GROUP, LLC
  10. Install the RH engine mount bracket (1) with six bolts (2) tightened to 25 N.m (18 ft. lbs.).
    Fig 6: Upper Timing Belt Cover & Bolts
    GC0152466Courtesy of CHRYSLER GROUP, LLC
  11. Install the upper timing belt cover (1) with two bolts (2 and 3) tightened to 9 N.m (80 in. lbs.).
    Fig 7: RH Engine Mount Isolator, Support Bracket & Bolts With Tightening Sequence
    GC0153367Courtesy of CHRYSLER GROUP, LLC
  12. Install the RH engine mount isolator (3) and support bracket (1) to the engine mount bracket with three bolts. Tighten the isolator to engine bracket bolts in the sequence shown in illustration to 60 N.m (44 ft. lbs.).
  13. Install the RH engine mount isolator (3) to the body with three bolts (2). Tighten the isolator to body bolts (2) to 60 N.m (44 ft. lbs.).
    Fig 8: Pressurized Coolant Bottle Assembly
    GC0152348Courtesy of CHRYSLER GROUP, LLC
  14. Install the pressurized coolant bottle (5). Refer to BOTTLE, PRESSURIZED COOLANT, INSTALLATION .
    Fig 9: Vibration Damper & Bolts
    GC0152462Courtesy of CHRYSLER GROUP, LLC
  15. Raise and support the vehicle. Refer to HOISTING .
  16. Install the vibration damper (1). Refer to DAMPER, VIBRATION, INSTALLATION  .
    Fig 10: Drive Belt Tensioners & Assembly With Drive Belt Routing
    GC0152365Courtesy of CHRYSLER GROUP, LLC
  17. Install the accessory drive belt (4). Refer to BELT, SERPENTINE, INSTALLATION .
    Fig 11: Right Vertical Brace, Frame Splash Shield & Fasteners
    GC0153366Courtesy of CHRYSLER GROUP, LLC
  18. Install the frame splash shield (3) with three screws (1).
  19. Install two screws (2) to the front wheelhouse splash shield.
  20. Install the right vertical brace (5) with two bolts (4) tightened to 45 N.m (33 ft. lbs.).
    Fig 12: Wheel Lug Bolts
    GC0152555Courtesy of CHRYSLER GROUP, LLC
  21. Install the right front wheel and tire assembly. Refer to INSTALLATION .
    Fig 13: Tunnel Support Brace & Bolts
    GC0152449Courtesy of CHRYSLER GROUP, LLC
  22. Raise and support the vehicle. Refer to HOISTING .
  23. Install the tunnel support brace (2) with four bolts (1) tightened to 90 N.m (60 ft. lb.).
    Fig 14: Rear Engine Mount Bracket, Isolator & Fasteners
    GC0153301Courtesy of CHRYSLER GROUP, LLC
  24. If equipped with a manual transmission, install the rear engine mount isolator (7) to the transmission with the rear engine mount bracket bolt (3) and nut (6) tightened to 80 N.m (59 ft. lbs.) and tighten the isolator bolt (1) to 130 N.m (96 ft. lbs.).
    Fig 15: Two Bolts Of Lower Transmission Mount
    GC0152406Courtesy of CHRYSLER GROUP, LLC
  25. If equipped with an automatic transmission, install the rear engine mount isolator (5) in the bracket (3) with two bolts (4) tighten to 60 N.m (44 ft. lbs.). Install the isolator bolt (1) and tighten to 130 N.m (96 ft. lbs.).
    Fig 16: Lower Air Dam/Belly Pan
    GC0082359Courtesy of CHRYSLER GROUP, LLC
  26. Install the belly pan. Refer to BELLY PAN, INSTALLATION .
    Fig 17: Fuel Line, Hose Retainer & Fuel Vapor Purge Hose
    GC0152408Courtesy of CHRYSLER GROUP, LLC
  27. Lower the vehicle.
  28. Connect the fuel vapor purge hose (3) to the intake manifold.
  29. Connect the fuel line (2) to the fuel rail and close the hose retainer (1). Refer to FITTING, QUICK CONNECT .
    Fig 18: Vacuum Pump & Bolts
    GC0152461Courtesy of CHRYSLER GROUP, LLC
  30. Install the vacuum pump (1). Refer to PUMP, VACUUM, REMOVAL  .
    Fig 19: PCV Hose, Bolts, Vent Hose & Oil Separator Housing
    GC0152431Courtesy of CHRYSLER GROUP, LLC
  31. Install the oil separator housing (4) to the cylinder head cover with three bolts (2) tightened to 13 N.m (115 in. lbs.).
  32. Connect the vent hose (3) to the oil filler neck.
  33. Connect the PCV hose (1) to the intake manifold.
    Fig 20: Air Cleaner Body Assembly
    GC0152416Courtesy of CHRYSLER GROUP, LLC
  34. Install the air cleaner body (6). Refer to BODY, AIR CLEANER, INSTALLATION  .
    Fig 21: Engine Cover
    GC0152354Courtesy of CHRYSLER GROUP, LLC
  35. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
  36. Install the engine cover (1).
  37. Run the engine until it reaches normal operating temperature. Check cooling system for correct fluid level. Refer to STANDARD PROCEDURE .
NOTE:

The Cam/Crank Variation Relearn procedure must be performed using the scan tool anytime there has been a repair/replacement made to a powertrain system, for example: flywheel, valvetrain, camshaft and/or crankshaft sensors or components .

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