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Home >> Fiat >> 2013 >> 500 Turbo >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Body - Interior & Exterior - Except 500E >> Full Open Retractable Roof, Power >> Cover, Convertible >> Removal >> Removal

Cover, Convertible: Removal: Removal

Fig 1: Decklid, Fasteners & Decklid Hinge
GC0153450Courtesy of CHRYSLER GROUP, LLC
  1. Open convertible top about 20 cm (8 in.).
  2. Open the decklid.
  3. Disconnect and isolate the negative battery cable.
  4. Remove the decklid. Refer to DECKLID, CONVERTIBLE, REMOVAL .
    Fig 2: Decklid Weatherstrip
    GC0153489Courtesy of CHRYSLER GROUP, LLC
  5. Lift the decklid weatherstrip (1), attached to the folding top five bow/bracket, to access the five bow bracket fasteners.
    NOTE:

    If the decklid weatherstrip's two-sided tape releases at all, peel the weatherstrip off completely.

    Fig 3: Bow/Bracket Fasteners
    GC0153496Courtesy of CHRYSLER GROUP, LLC
  6. Remove the fasteners (1) from the five bow/bracket. Counting from the left to right-fasteners 1, 5, 7 and 11.
    Fig 4: Bow/Bracket
    GC0153497Courtesy of CHRYSLER GROUP, LLC
  7. Remove the five bow/bracket (1).
    Fig 5: Rear Shelf, Bracket & Retainers
    GC0153470Courtesy of CHRYSLER GROUP, LLC
  8. From within the interior of the vehicle, remove the three fasteners securing the bracket (1) to the rear shelf (2).
  9. Remove the bracket (1).
  10. Remove the push pin retainers (3) from the rear shelf trim panel (2).
  11. Remove the rear shelf trim panel (2).
    Fig 6: C-Pillar Trim & Push Pin Fasteners
    GC0157579Courtesy of CHRYSLER GROUP, LLC
  12. With the use of trim tool (special tool #C-4829A, Remover, Trim) or equivalent, remove the push pin fasteners (1) from the rear lower headliner and c-pillar trim (3).
    Fig 7: C-Pillar Trim, Headliner Strap & Lower Package Tray Closeout Panel
    GC0157598Courtesy of CHRYSLER GROUP, LLC
  13. Remove the push pin fastener under the lower package tray closeout panel (3).
  14. Position the C-pillar trim (1) and lower closeout panel (3) aside and release the headliner strap (2) hook and loop fastener.
    Fig 8: Headliner Sail Panel Strap & Wire Tie
    GC0157898Courtesy of CHRYSLER GROUP, LLC
  15. With the use of needle nose pliers or equivalent, remove the wire tie (2) securing the headliner sail panel strap (1) to the linkage. Grip the head of the zip tie and twist to remove
  16. Repeat on the opposite side.
    Fig 9: Lower Headliner & Sides Of Headliner
    GC0157591Courtesy of CHRYSLER GROUP, LLC
  17. Release the lower headliner (2) hook and loop fastener from the rear window.
  18. Remove the sides of the headliner (1) from the rear window side retaining channels.
    Fig 10: Upper Headliner
    GC0153780Courtesy of CHRYSLER GROUP, LLC
  19. Remove the upper headliner (1) from the rear window upper retaining channel.
    Fig 11: B-Pillar Trim Panel
    GC0153223Courtesy of CHRYSLER GROUP, LLC
  20. Using (special tool #C-4755, Trim Stick) or equivalent, disengage the B-pillar trim panel (1) by releasing the retaining clip located at the bottom and upper rear areas. There is also a retaining clip that mates to the upper C-pillar trim. Repeat on the opposite side B-pillar trim panel.
  21. Pull downward on the B-pillar trim panel (1) and reposition.
  22. Repeat on the opposite side.
    Fig 12: Upper C-Pillar Trim Panel & Fastenters
    GC0153493Courtesy of CHRYSLER GROUP, LLC
  23. Remove the fastener (2) from the upper area of the C-pillar trim panel.
  24. Using (special tool #C-4755, Trim Stick) or equivalent, disengage the C-pillar trim panel retaining tabs/clips and reposition the C-pillar trim panel (1). Repeat on the opposite side.
    Fig 13: CHMSL Wiring Harness & Connector
    GC0157731Courtesy of CHRYSLER GROUP, LLC
  25. Unclip the CHMSL wiring harness connector (2) from the spoiler reinforcement.
  26. Disconnect the wiring connector (2).
  27. Release the wiring harness (1) routing clips from the spoiler reinforcement.
    Fig 14: Linkage & Fasteners
    GC0157701Courtesy of CHRYSLER GROUP, LLC
  28. Loosen the fasteners (1), securing the linkage (2) to the spoiler reinforcement (3), three to four turns.
  29. Repeat on the opposite side.
    Fig 15: Linkage & Fasteners
    GC0157592Courtesy of CHRYSLER GROUP, LLC
  30. Loosen the fasteners (1), securing the linkage (2) adjustment, three to four turns.
  31. Repeat on the opposite side.
    Fig 16: Spoiler Reinforcement & Fasteners
    GC0157799Courtesy of CHRYSLER GROUP, LLC
  32. Along the bottom of the spoiler reinforcement (2), loosen the four fasteners (3) three to four turns. Do not remove the lower spoiler reinforcement fasteners (3). 
  33. Along the top of the spoiler reinforcement (2), remove the four spoiler fasteners (1).
  34. From outside the vehicle, remove the CHMSL harness grommet and pull the harness through the hole in the cover.
    Fig 17: Spoiler Assembly
    GC0153495Courtesy of CHRYSLER GROUP, LLC
  35. Remove the spoiler assembly (1) from the cover.
    Fig 18: Motor Cover Plate & Rivets
    GC0153472Courtesy of CHRYSLER GROUP, LLC
  36. Inside the rear of the vehicle, using a drill equipped with a 5 mm (13/64 in.) drill bit, drill out the four rivets (1) securing the motor cover plate (2).
  37. If necessary, use a hammer and chisel to remove the heads of the rivets.
  38. Remove the motor cover plate
    Fig 19: Module & Motor
    GC0153471Courtesy of CHRYSLER GROUP, LLC
  39. Disconnect the electrical connector from the motor (2) and the module (1).
    Fig 20: Tension Cable & Bracket
    GC0153498Courtesy of CHRYSLER GROUP, LLC
  40. On the exterior rear of the vehicle, lift the cover material up to expose the tension cable (2) and bracket (1).
  41. Remove the fastener securing the bracket (1) to the roof frame. Repeat on the opposite side.
    Fig 21: Tension Cable & Bracket
    GC0157819Courtesy of CHRYSLER GROUP, LLC
  42. Separate the tension cable (2) from the bracket (1). Repeat on the opposite side.
    Fig 22: Tension Cable, Opening & End Of Frame
    GC0157892Courtesy of CHRYSLER GROUP, LLC
  43. Remove the tension cable (1) through the opening (2) and out the end of the frame (3).
  44. Repeat on the opposite side
    Fig 23: Washer, C-Clip, Backlite/Glass Bracket & Linkage
    GC0157844Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Use care not to loose C-clip (2) and washer (1).

  45. From inside the vehicle, remove the C-clip (2) and washer (1).
  46. Remove the pin and separate the backlite/glass bracket (3) from the linkage (4).
  47. Repeat on the opposite side.
    Fig 24: Pivot Bolt, Backlite/Glass Linkage & Washers
    GC0157671Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Use care not to loose the three washers (3) located between the backlite/glass linkage (2) and the mounting bracket.

  48. Accessing from inside the vehicle, remove the pivot bolt (1) and nylon washer.
  49. Repeat on the opposite side.
    Fig 25: Headliner Tether, Push Pin Fastener & Center Pin
    GC0157747Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Use care not to lose the center pin and push pin fastener.

  50. Use a small pick or equivalent, to push the center pin (3) from the push pin fastener (2).
  51. Using needle nose pliers or equivalent, remove the center pin (3) from the push pin fastener (2).
  52. Remove the headliner tether (1) from the linkage.
  53. Repeat on the opposite side.
    Fig 26: Zip Ties
    GC0157879Courtesy of CHRYSLER GROUP, LLC
  54. Inside the vehicle at rear C-pillar remove the zip ties (1) from harness along the bracket. Grab the head of the zip tie with a pair of needle nose pliers or equivalent, and twist.
  55. Disconnect defroster connector from the backlight.
  56. Remove zip ties from the harness.
  57. Route the harness out of the back glass channel.
  58. Repeat on the opposite side.
    Fig 27: Fastener & Four Bow End Cap
    GC0157933Courtesy of CHRYSLER GROUP, LLC
  59. Remove the fastener (1) from the four bow end cap (2).
  60. There will be a sleeve on the fastener, be careful not to drop or lose it.
  61. Repeat on the opposite side
    Fig 28: Drive Gear Plate & Fasteners
    GC0157605Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Bottom rear shelf trim panel removed for clarity.

    NOTE:

    Caution- To prevent damage to the folding top motor, never use power tools to turn the folding top hex head drive gear (1).

  62. Under the rear shelf in the center is a 17 mm hex head (1), cycle the folding top open until the front roof bow folds over exposing the fasteners.
    Fig 29: Front Bow & Fasteners
    GC0157846Courtesy of CHRYSLER GROUP, LLC
  63. Remove the front bow (1) fasteners (2).
  64. Repeat on the opposite side.
    Fig 30: Tension Belt, Lifting Arm & Rivet
    GC0157575Courtesy of CHRYSLER GROUP, LLC
  65. Manually cycle the cover to 3/4 closed position using the 17 mm hex head under the rear shelf.
  66. With the use of a drill equipped with a 4 mm (5/32) drill bit, drill out the rivet (3) securing the tension belt (1) to the lifting arm (2). Repeat on the opposite side.
  67. Use a vacuum to remove all drill shavings and debris
    Fig 31: Second Bow & Retainer
    GC0157653Courtesy of CHRYSLER GROUP, LLC
  68. Separate the cover from the second bow (2) & retainer (1) by pushing the roof bow rearward, releasing the bow end cap from the lift up spring.
    Fig 32: O-Ring Gasket, Linkage Arm & Folding Top Slide Bracket
    GC0157866Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Do not loose O-ring gasket (1) on the linkage arm stud.

  69. Push the linkage arm (2) inboard to disconnect from the folding top slide bracket (3).
  70. Repeat on the opposite side.
  71. Fold the rear portion of the roof forward onto itself
    Fig 33: Rear Track Cover
    GC0153515Courtesy of CHRYSLER GROUP, LLC
  72. Detach the seal at the bottom of the rear rail cover (1).
  73. Using (special tool #C-4755, Trim Stick) or equivalent, disengage the rear track cover (1) by prying up the outboard edge of the cover and rolling the track cover inward. Repeat on the opposite side.
    Fig 34: Rear Stop Block & Fastener
    GC0157648Courtesy of CHRYSLER GROUP, LLC
  74. Remove the fastener (2) securing the rear stop block (1).
  75. Slide the rear stop block (1) out of the rear of the rail.Do not misplace the square nut insert on the back of the stop block, if applicable. 
  76. Repeat on the opposite side.
    Fig 35: Folding Top Slide Bracket & Flat Bladed Tool
    GC0157615Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    To prevent damage to the stow slider block screw, use an appropriate flat bladed tool.

    NOTE:

    Use a flat bladed tool (2) that fits properly into the thickness of the center slot of the screw head on the folding top slide bracket (1). Due to the small size of the screw, it will be tempting to use a small flat bladed tool. A smaller flat bladed tool may not have enough thickness on the blade to fill the center slot in the screw head properly. Using too small of a flat bladed tool may strip the head of the screw.

  77. Disengage the hook on the right folding top slide bracket (1) by turning the front screw clockwise a half turn, while gently moving the stow slider block back and forth.
  78. Disengage the hook on the top left folding top slide bracket (1) by turning the front screw counter clockwise a half turn, while gently moving the stow slider block back and forth.
  79. Remove the folding top slide brackets from the rear of the rails.
    Fig 36: Roof Bow Slider & Rail
    GC0157874Courtesy of CHRYSLER GROUP, LLC
  80. With the help of an assistant on the opposite side, simultaneously slide the cover rearward to remove the roof bow slider (1) blocks from the rail (2).
  81. Remove the folding top cover and place on a clean dry surface.