Diagnostic Test

CHECK FOR ACTIVE DTC
1. With the scan tool, read DTCs in all Electronic Control Units (ECUs) and record on the repair order.
2. Record the Environmental Data.
3. With the scan tool, erase all DTCs.
4. Turn the ignition off for a minimum of 10.0 seconds.
5. Turn the ignition on.
6. Using the When Monitored and Set Conditions above and recorded data, operate the vehicle in the conditions that set the DTC.
7. With the scan tool, read DTCs.
  Did the DTC return?
  
  Yes
  - Go To 2
  No
  - The condition or conditions that originally set this DTC are not present at this time. Using the wiring diagrams as a guide, check all related splices and connectors for signs of water intrusion, corrosion, pushed out or bent terminals and correct the pin tension. If no problems are found, test complete.
  - Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
PERFORM HVAC ACTUATOR CALIBRATION TEST AND CHECK FOR THE DTC TO RETURN
1. With the scan tool, perform the HVAC Actuator Calibration Test and recheck DTCs.
  Did the DTC return?
  
  Yes
  - Go To 3
  No
  - Go To 4
INSPECT THE AIR DISTRIBUTION MOTOR, DUCTS, AND LINKAGE
1. Inspect the Air Distribution Motor, Ducts and Linkage for conditions that could cause the DTC B1073-77 AIR DISTRIBUTION MOTOR -COMMANDED POSITION NOT REACHABLE.
2. Check for debris or objects in the ducts that could hinder the door movement.
3. Inspect the door stops for damage.
4. If necessary to gain access to the applicable door and ducts. Refer to HOUSING, HVAC, REMOVAL .
  Were any problems found?
  
  Yes
  - Repair the binding condition as necessary.
  - Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
  No
  - Go To 4
CHECK RELATED HARNESS CONNECTIONS
1. Disconnect all HVAC Module harness connectors.
2. Disconnect all related in-line harness connections (if equipped).
3. Disconnect the related component harness connectors.
4. Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
  - Proper connector installation.
  - Damaged connector locks.
  - Corrosion.
  - Other signs of water intrusion.
  - Weather seal damage (if equipped).
  - Bent terminals.
  - Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
  - Terminals that have been pushed back into the connector cavity.
  - Perform a terminal drag test on each connector terminal to verify proper terminal tension.
  Repair any conditions that are found.
5. Reconnect all HVAC Module harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
6. Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
7. Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
8. With the scan tool, erase DTCs.
9. Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
10. With the scan tool, read HVAC Module DTCs.
  Did the DTC return?
  
  Yes
  - Replace the HVAC Module in accordance with the Service information. Refer to MODULE, HVAC, REMOVAL .
  - Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
  No
  - The wiring or poor connection problem has been repaired.
  - Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .