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Home >> Dodge and Ram >> 2023 >> ProMaster 2500 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust System >> Pipe, Exhaust CROSSUNDER >> Installation

Pipe, Exhaust CROSSUNDER: Installation

GC0204012Courtesy of CHRYSLER GROUP, LLC
  1. Install a NEW  crossunder pipe gasket (1) onto the crossunder pipe flange.
    GC0204015Courtesy of CHRYSLER GROUP, LLC
  2. Install a NEW  front catalytic converter gasket (1) onto the front catalytic converter.
    GC0203955Courtesy of CHRYSLER GROUP, LLC
  3. Install the crossunder pipe (4) and tighten the crossunder pipe support bracket bolts (2) to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
  4. Install the rear catalytic converter to crossunder pipe bolts (1) and tighten the catalytic converter to crossunder pipe bolts (1) to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
  5. Install the front catalytic converter to crossunder pipe bolts (3) and tighten the catalytic converter to crossunder pipe bolts (3) to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
    GC0203855Courtesy of CHRYSLER GROUP, LLC
  6. Install the rear crossunder pipe to exhaust resonator nuts (1) and tighten the rear crossunder pipe to exhaust resonator nuts (1) to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
  7. Check the exhaust system for contact with the body panels. A minimum of 25.4 mm (1.0 in.) is required between the exhaust system components and body/frame parts. Make the necessary adjustments, if needed.
  8. Remove the support and lower the vehicle.
  9. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary. Refer to LEAK TESTING  .