Section 13 (Mp3023 Transfer Case (Service Information)): Clutch: Disassembly

WARNING: This page is about a different variant/trim than selected.

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1 - MAINSHAFT	11 - THRUST WASHER
2 - DRIVE SPROCKET	12 - THRUST BEARING
3 - CLUTCH HOUSING	13 - BALL RAMP A LEVER
4 - CLUTCH HOUSING RETAINING RING	14 - BALL
5 - SPROCKET SPACER T-WASHER	15 - LEVER B ASSEMBLY
6 - CLUTCH HUB	16 - THRUST BEARING
7 - FRICTION PLATE	17 - THRUST WASHER
8 - STEEL REACTION PLATE	18 - THRUST COLLAR
9 - CLUTCH SPRING	19 - CLUTCH SHIM
10 - CLUTCH PISTON	20 - RETAINING RING

NOTE:

If the transfer case assembly is being reconditioned (clutch/seal replacement) or replaced, it is necessary to perform the Quick Learn Procedure using the Scan Tool.

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Remove the clutch upper snap ring.

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Remove the clutch shim.

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Remove the thrust collar.

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Remove the upper thrust bearing race.

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Remove the upper thrust bearing.

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Remove the upper shift lever.

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Remove the shift lever balls.

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Remove the lower shift lever.

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Remove the lower thrust bearing.

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Remove the lower bearing race.

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Remove the clutch apply piston.
NOTE:
For ease of installation note the assembly orientation of the 4 identical springs.

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Remove the clutch return springs.
NOTE:
For ease of installation note the assembly configuration of the clutch plates and friction discs.

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Remove the clutch pack.

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Remove the inner clutch hub.

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Remove the clutch hub thrust washer (1) and snap ring (2).

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Remove the outer clutch drum from the main shaft and drive sprocket.