Section 13 (Mp3023 Transfer Case (Service Information)): Clutch: Assembly
WARNING: This page is about a different variant/trim than selected.
| 1 - MAINSHAFT | 11 - THRUST WASHER |
| 2 - DRIVE SPROCKET | 12 - THRUST BEARING |
| 3 - CLUTCH HOUSING | 13 - BALL RAMP A LEVER |
| 4 - CLUTCH HOUSING RETAINING RING | 14 - BALL |
| 5 - SPROCKET SPACER T-WASHER | 15 - LEVER B ASSEMBLY |
| 6 - CLUTCH HUB | 16 - THRUST BEARING |
| 7 - FRICTION PLATE | 17 - THRUST WASHER |
| 8 - STEEL REACTION PLATE | 18 - THRUST COLLAR |
| 9 - CLUTCH SPRING | 19 - CLUTCH SHIM |
| 10 - CLUTCH PISTON | 20 - RETAINING RING |
NOTE:
If the transfer case assembly is being reconditioned (clutch/seal replacement) or replaced, it is necessary to perform the Quick Learn Procedure using the Scan Tool.
- Install the outer clutch drum onto the main shaft and drive sprocket.
- Install the clutch hub snap ring (2) and thrust washer (1).
- Install the inner clutch hub.
- Starting with friction disc and ending with a friction disc, install the clutch pack.NOTE:
The four identical springs must be installed in the orientation shown.
- Install the clutch return springs.
- Install the clutch apply piston with the lettering up and the stepped face down.
- Install the lower thrust bearing race.
- Install the lower thrust bearing.
- Install the lower shift lever.
- Install the shift lever balls into their pockets.
- Install the upper shift lever.
- Install the upper thrust bearing.
- Install the upper thrust bearing race.
- Install the thrust collar.
- Install the clutch shim.
- Install the clutch upper snap ring.