Unit, Front Lamp: Installation
To avoid serious or fatal injury when working on the High Intensity Discharge (HID) headlamp system, be certain to take the proper precautions. The headlamp switch must be in the OFF position. Disconnect and isolate the battery negative cable. There is a risk of fatal injury caused by contact with high voltage used in the HID headlamps. There is a risk of explosion or fire caused by highly flammable materials in the vicinity of damaged HID lighting elements. There is a risk of injury caused by exposure to Ultra Violet (UV) light, a risk of burns caused by high component operating temperatures, a risk of mercury poisoning through glass splinters produced by bursting HID lighting elements. There is also a risk of poisoning caused by inhalation of mercury vapors and by toxic salts and mercury compounds being ingested or coming into contact with the skin. Do not come into contact with parts that are under high voltage. Persons with active electronic implants (e.g. heart pacemakers) must never work on HID headlamps. Wear insulated safety shoes, safety glasses and protective gloves. Remove flammable materials and ensure sufficient ventilation in the working area.
- Position the front lamp unit close enough to the front of the vehicle to reconnect the wire harness connections to the back of the lamp housing.
- Install the top fastener (1) and tighten securely.
- Install and tighten the two screws (1) that secure the side of the lower headlamp bracket (2).
- Install the two fasteners (1) that secure the front lower headlamp bracket (2) and tighten securely.
- Install the right or left fender close out panel (2) onto the top of the fender ledge and install retaining clips (1).
- Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.
- Confirm proper headlamp alignment. Refer to FRONT LAMP ALIGNMENT .