Diagnostic Test

WARNING: This page is about a different variant/trim than selected.

CHECK FOR AN ACTIVE DTC
1. With the scan tool, read DTCs and Freeze Frame Data and record on the repair order.
2. With the scan tool, erase DTCs.
3. Using the recorded Freeze Frame Data and the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
4. With the scan tool, read DTCs.
  Did the DTC return?
  
  Yes
  - Go To 2
  No
  - Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to TESTING FOR AN INTERMITTENT CONDITION .
VERIFY THAT THE BODY CONTROL MODULE IS CAPABLE OF SETTING FUEL LEVEL SENSOR FAULTS
1. Check the BCM fault code list to verify that the BCM has the capability to set DTCs against the Fuel Level Sensor. Refer to DIAGNOSTIC CODE INDEX
  Are there any Fuel Level Sensor faults listed in the BCM DTC list?
  
  Yes
  - Go To 3
  No
  - Go To 4
CHECK THE BODY CONTROL MODULE FOR FUEL LEVEL SENSOR FAULTS
1. With the scan tool, read DTCs in the BCM.
  Is the BCM setting any DTCs against the Fuel Level Sensor?
  
  Yes
  - Perform the applicable BCM diagnostic procedure(s). Refer to DIAGNOSTIC CODE INDEX
  No
  - Go To 6
CHECK THE FUEL LEVEL SENSOR WIRING HARNESS FOR DAMAGE
1. Turn the ignition off.
2. Disconnect the Fuel Level Sensor harness connector.
3. Disconnect the appropriate BCM harness connector.
4. Check the Fuel Level Sensor wires:
  - for an open condition.
  - for a short to voltage.
  - for a short to ground.
  - for a short to each other.
  Were any problems found with the wiring?
  
  Yes
  - Perform the appropriate repair of the wiring.
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  No
  - Go To 5
REPLACE THE FUEL LEVEL SENSOR AND RETEST FOR DTC
1. Replace the Fuel Level Sensor in accordance with the Service Information.
2. With the scan tool, erase DTCs.
3. Using the recorded Freeze Frame Data and the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
4. With the scan tool, read DTCs.
  Did the DTC return?
  
  Yes
  - Go To 6
  No
  - Replacing the Fuel Level Sensor repaired the fault.
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
CHECK RELATED BCM AND COMPONENT CONNECTIONS
1. Disconnect all BCM harness connectors.
2. Disconnect all related in-line harness connections (if equipped).
3. Disconnect the related component harness connectors.
4. Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
  - Proper connector installation.
  - Damaged connector locks.
  - Corrosion.
  - Other signs of water intrusion.
  - Weather seal damage (if equipped).
  - Bent terminals.
  - Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
  - Terminals that have been pushed back into the connector cavity.
  - Check for spread terminals and verify proper terminal tension.
  Repair any conditions that are found.
5. Reconnect all BCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
6. Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
7. Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
8. With the scan tool, erase DTCs.
9. Test drive or operate the vehicle in accordance with the when monitored and set conditions.
10. With the scan tool, read DTCs.
  Did the DTC return?
  
  Yes
  - Replace the Body Control Module (BCM) in accordance with the Service Information. Refer to MODULE, BODY CONTROL (BCM), REMOVAL .
  - Perform the BODY VERIFICATION TEST. Refer to BODY VERIFICATION TEST
  No
  - The wiring or poor connection problem has been repaired.
  - Perform the BODY VERIFICATION TEST. Refer to BODY VERIFICATION TEST