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Muffler, Exhaust: Installation: 5.7L

GC0190486Courtesy of CHRYSLER GROUP, LLC
NOTE:

Muffler installation is a two-man operation.

  1. Install muffler and tailpipe (2) assembly in vehicle and tighten the four spring nuts (1) to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0190523Courtesy of CHRYSLER GROUP, LLC
  2. Install the two exhaust isolators (1) to the muffler.
    GC0190459Courtesy of CHRYSLER GROUP, LLC
  3. Install the rear exhaust isolators (1).
  4. Install the ground strap (2).
    GC0190460Courtesy of CHRYSLER GROUP, LLC
  5. Install the rear exhaust isolators (1).
    GC0190532Courtesy of CHRYSLER GROUP, LLC
  6. Install the left rear exhaust isolator (1).
  7. Install the left exhaust resonator. Refer to RESONATOR, EXHAUST, INSTALLATION .
  8. Make sure the muffler/tailpipe assembly is correctly positioned and the properly aligned. The minimum clearance between components is 25 mm (1 inch).
  9. Remove the jack supporting the exhaust system.
  10. Remove the support and lower the vehicle.
  11. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.