Diagnostic Test

WARNING: This page is about a different car, the 2016 Dodge Durango. However, it is still accessible from the selected car via links, so may be relevant.

CHECK FOR AN ACTIVE DTC
1. With the scan tool, read ORC DTCs and record on the repair order.
2. Record the Environmental Data.
3. With the scan tool, erase DTCs.
4. Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
5. With the scan tool, read ORC DTCs.
  Did the DTC return?
  
  Yes
  - Go To 2
  No
  - Perform the RESTRAINTS SYSTEM INTERMITTENT TEST. Refer to RESTRAINTS SYSTEM INTERMITTENT TEST .
  - Probing of the circuit cavities at the ORC Module body harness connectors or vehicle connectors is only to be done with a approved test lead from the test lead 10159-6 or the use of Breakout Box 8443-55 to prevent vehicle wiring harness connector damage during diagnostic procedures.
CHECK FOR ACTIVE INTERNAL FAULTS, IGNITION FAULTS, AND BATTERY FAULTS IN THE OCCUPANT RESTRAINT CONTROLLER (ORC)
1. With the scan tool, read Occupant Restraint Controller (ORC) DTCs.
  Does the scan tool display any active DTCs relating to internal faults, ignition faults, or battery faults?
  
  Yes
  - Diagnose and repair the DTCs. Refer to the DTC INDEX for a complete list of symptoms. .
  No
  - Go To 3
INSPECT DRIVER SEAT HARNESS WIRES AND CONNECTORS
WARNING:
Turn the ignition off, disconnect the battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
1. Using the wiring diagram/schematic as a guide, inspect the driver seat harness wiring and connectors. Look for chafed, pierced, pinched, or partially broken wires and broken, bent, pushed out, spread, corroded, or contaminated terminals.
  Are any of these conditions present?
  
  Yes
  
  NOTE:
  Do not attempt to repair the Seat Harness. Replace the Seat Harness if the condition inspecting or testing for is present in the Seat Harness.
  - Replace the passenger seat harness in accordance with the Service Information.
  - Perform the RESTRAINTS SYSTEM INTERMITTENT TEST. Refer to RESTRAINTS SYSTEM INTERMITTENT TEST .
  No
  - Go To 4
VERIFY THAT PASSENGER SEAT HARNESS IS ROUTED CORRECTLY
1. Verify that the passenger seat harness is routed correctly.
  Is the Passenger Seat Harness routed correctly?
  
  Yes
  - Go To 5
  No
  - Reroute the passenger seat harness as necessary.
  - Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .
CHECK FOR DTC B00C5-12-PASSENGER SEAT TRACK POSITION SENSOR - CIRCUIT SHORT TO BATTERY WITH PASSENGER SEAT TRACK POSITION SENSOR DISCONNECTED
WARNING:
Turn the ignition off disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
1. Disconnect the Passenger Seat Track Position Sensor harness connector.
2. If the vehicle is equipped with the standard key ignition, follow this ignition on warning.
  WARNING:
  Turn the ignition on, then reconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
3. If the vehicle is equipped with the keyless ignition, follow this ignition on warning.
  WARNING:
  Disconnect the 12-volt battery wait two minutes before proceeding, remove the ORC fuses, connect the 12-volt battery, wait two minutes before proceeding. Cycle the ignition to the On position, then reconnect the ORC fuses. Wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
4. Wait two minutes, and then with the scan tool, read ORC DTCs.
  Does the scan tool display: B00C5-12-PASSENGER SEAT TRACK POSITION SENSOR - CIRCUIT SHORT TO BATTERY?
  
  Yes
  - Go To 6
  No
  
  WARNING:
  Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
  - Replace the Passenger Seat Track Position Sensor in accordance with the service information. Refer to SENSOR, SEAT TRACK POSITION, REMOVAL .
  - Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .
CHECK (R60) PASSENGER SEAT POSITION SENSOR DATA CIRCUIT AND (R264) PASSENGER SEAT POSITION SENSOR VOLTAGE CIRCUIT FOR A SHORT TO VOLTAGE

Fig 1: Checking Data Circuit And Seat Position Sensor For A Short To Voltage
Courtesy of CHRYSLER GROUP, LLC

WARNING:
Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
1. Disconnect the ORC harness connectors.
2. If the vehicle is equipped with the standard key ignition, follow this ignition on warning.
  WARNING:
  Turn the ignition on, then reconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
3. If the vehicle is equipped with the keyless ignition, follow this ignition on warning.
  WARNING:
  Disconnect the 12-volt battery wait two minutes before proceeding, remove the ORC fuses, connect the 12-volt battery, wait two minutes before proceeding. Cycle the ignition to the On position, then reconnect the ORC fuses. Wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
4. Measure the voltage of the (R60) Passenger Seat Position Sensor Data circuit at the Passenger Seat Track Position Sensor connector cavity 1.
5. Measure the voltage of the (R264) Passenger Seat Position Sensor Voltage circuit at the Passenger Seat Track Position Sensor connector cavity 2.
  Is the voltage above 0.2 volt on either circuit?
  
  Yes
  
  NOTE:
  Do not attempt to repair the Seat Harness. Replace the Seat Harness if the condition inspecting or testing for is present in the Seat Harness.
  
  WARNING:
  Turn the ignition off, disconnect the battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
  - Replace the Passenger Seat Harness in accordance with the Service Information.
  - Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .
  No
  - Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .
MEASURE THE RESISTANCE BETWEEN THE R262 AND R264 CIRCUITS
WARNING:
Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
1. Measure the resistance between the (R262) Passenger Seat Position Sensor Data circuit cavity 1 and the (R264) Passenger Seat Position Sensor Voltage circuit cavity 2 in the Passenger Seat Track Position Sensor harness connector.
  Is the resistance below 10K Ohms?
  
  Yes
  
  NOTE:
  Do not attempt to repair the Seat Harness. Replace the Seat Harness if the condition inspecting or testing for is present in the Seat Harness.
  - Replace the Passenger Seat Harness in accordance with the service information.
  - Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .
  No
  - Replace the ORC in accordance with the Service information. Refer to MODULE, OCCUPANT RESTRAINT CONTROLLER, REMOVAL .
  - Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .