Diagnostic Test
- CHECK FOR AN ACTIVE DTC
- With the scan tool, read ORC DTCs and record on the repair order.
- Record the Environmental Data.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read ORC DTCs.
Did the DTC return?
Yes
- Go To 2
No
- Perform the RESTRAINTS SYSTEM INTERMITTENT TEST. Refer to RESTRAINTS SYSTEM INTERMITTENT TEST .
- Probing of the circuit cavities at the ORC Module body harness connectors or vehicle connectors is only to be done with a approved test lead from the test lead 10159-6 or the use of Breakout Box 8443-55 to prevent vehicle wiring harness connector damage during diagnostic procedures.
- CHECK FOR ACTIVE INTERNAL FAULTS, IGNITION FAULTS, AND BATTERY FAULTS IN THE OCCUPANT RESTRAINT CONTROLLER (ORC)
- INSPECT DRIVER SEAT HARNESS WIRES AND CONNECTORS WARNING:
Turn the ignition off, disconnect the battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Using the wiring diagram/schematic as a guide, inspect the passenger seat harness wiring and connectors. Look for chafed, pierced, pinched, or partially broken wires and broken, bent, pushed out, spread, corroded, or contaminated terminals.
Are any of these conditions present?
Yes
NOTE:Do not attempt to repair the Seat Harness. Replace the Seat Harness if the condition inspecting or testing for is present in the Seat Harness.
- Replace the driver seat harness in accordance with the Service Information.
- Perform the RESTRAINTS SYSTEM INTERMITTENT TEST. Refer to RESTRAINTS SYSTEM INTERMITTENT TEST .
No
- Go To 4
- Using the wiring diagram/schematic as a guide, inspect the passenger seat harness wiring and connectors. Look for chafed, pierced, pinched, or partially broken wires and broken, bent, pushed out, spread, corroded, or contaminated terminals.
- VERIFY THAT DRIVER SEAT HARNESS IS ROUTED CORRECTLY
- Verify that the driver seat harness is routed correctly.
Is the Driver Seat Harness routed correctly?
Yes
- Go To 5
No
- Reroute the driver seat harness as necessary.
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .
- Verify that the driver seat harness is routed correctly.
- CHECK FOR DTC B00B5-12-DRIVER SEAT TRACK POSITION SENSOR - CIRCUIT SHORT TO BATTERY WITH DRIVER SEAT TRACK POSITION SENSOR DISCONNECTED WARNING:
Turn the ignition off disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the Driver Seat Track Position Sensor connector.
- If the vehicle is equipped with the standard key ignition, follow this ignition on warning.WARNING:
Turn the ignition on, then reconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- If the vehicle is equipped with the keyless ignition, follow this ignition on warning.WARNING:
Disconnect the 12-volt battery wait two minutes before proceeding, remove the ORC fuses, connect the 12-volt battery, wait two minutes before proceeding. Cycle the ignition to the On position, then reconnect the ORC fuses. Wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Wait two minutes, and then with the scan tool, read ORC DTCs.
Does the scan tool display: B00B5-12-DRIVER SEAT TRACK POSITION SENSOR - CIRCUIT SHORT TO BATTERY?
Yes
- Go To 6
No
WARNING:Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Replace the Driver Seat Track Position Sensor in accordance with the service information. Refer to SENSOR, SEAT TRACK POSITION, REMOVAL .
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .
- CHECK (R261) DRIVER SEAT POSITION SENSOR DATA CIRCUIT AND (R263) DRIVER SEAT POSITION SENSOR VOLTAGE CIRCUIT FOR A SHORT TO VOLTAGE
Courtesy of CHRYSLER GROUP, LLC
WARNING:Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the ORC harness connectors.
- If the vehicle is equipped with the standard key ignition, follow this ignition on warning.WARNING:
Turn the ignition on, then reconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- If the vehicle is equipped with the keyless ignition, follow this ignition on warning.WARNING:
Disconnect the 12-volt battery wait two minutes before proceeding, remove the ORC fuses, connect the 12-volt battery, wait two minutes before proceeding. Cycle the ignition to the On position, then reconnect the ORC fuses. Wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Measure the voltage of the (R261) Driver Seat Position Sensor Data circuit at the Driver Seat Track Position Sensor harness connector cavity 1.
- Measure the voltage of the (R263) Driver Seat Position Sensor Voltage circuit at the Driver Seat Track Position Sensor harness connector cavity 2.
Is the voltage above 0.2 volt on either circuit?
Yes
NOTE:Do not attempt to repair the Seat Harness. Replace the Seat Harness if the condition inspecting or testing for is present in the Seat Harness.
WARNING:Turn the ignition off, disconnect the battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Replace the Driver Seat Harness in accordance with the Service Information.
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .
No
- Go To 7
- CHECK (R261) DRIVER SEAT POSITION SENSOR DATA CIRCUIT FOR A SHORT TO THE (R263) DRIVER SEAT POSITION SENSOR VOLTAGE CIRCUIT
WARNING:
Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Measure the resistance between the (R261) Driver Seat Position Sensor Data circuit cavity 1 and the (R263) Driver Seat Position Sensor Voltage circuit cavity 2 in the Passenger Seat Track Position Sensor harness connector.
Is the resistance below 10K Ohms?
Yes
NOTE:Do not attempt to repair the Seat Harness. Replace the Seat Harness if the condition inspecting or testing for is present in the Seat Harness.
- Replace the Driver Seat Harness in accordance with the service information.
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .
No
- Replace the ORC in accordance with the Service information. Refer to MODULE, OCCUPANT RESTRAINT CONTROLLER, REMOVAL .
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .
- Measure the resistance between the (R261) Driver Seat Position Sensor Data circuit cavity 1 and the (R263) Driver Seat Position Sensor Voltage circuit cavity 2 in the Passenger Seat Track Position Sensor harness connector.