Diagnostic Test
- DETERMINE ACTIVE OR STORED DTC NOTE:
The use of a approved special tool or Digital Multimeter such as a Fluke Meter that will not apply more than 20 milliamperes to a circuit are the only measurement tools to be used.
NOTE:Probing of the circuit cavities at the ORC Module C1-A, C1-B, or C2-A body harness connectors is only to be done with a approved test lead from the (special tool #10159, Test Leads, Dedicated), test lead 10159-6 or the use of Breakout Box 8443-55 to prevent vehicle wiring harness connector damage during diagnostic procedures.
NOTE:Make sure the battery is fully charged.
NOTE:The scan tool, (special tool #8443A, SRS Load Tool), and DVOM are required to perform the following test.
- Select Active or Stored DTC.
Is the DTC active or stored?
ACTIVE DTC
- Go To 2
STORED DTC
- Perform the RESTRAINTS SYSTEM INTERMITTENT TEST. Refer to RESTRAINTS SYSTEM INTERMITTENT TEST .
- Select Active or Stored DTC.
- CHECK FOR SHORTED PASSENGER SEAT BELT BUCKLE TENSIONER
Courtesy of CHRYSLER GROUP, LLC
WARNING:Turn the ignition off disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the Passenger Seat Belt Buckle Tensioner harness connector.NOTE:
Check the connectors - Clean and repair as necessary.
- Connect the (special tool #8443A, SRS Load Tool) and the (special tool #8443-8, Jumper, SRS Load) to the Passenger Seat Belt Buckle Tensioner harness connector.
- If the vehicle is equipped with the standard key ignition, follow this ignition on warning.WARNING:
Turn the ignition on, then reconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- If the vehicle is equipped with the keyless ignition, follow this ignition on warning.WARNING:
Disconnect the 12-volt battery wait two minutes before proceeding, remove the ORC fuses, connect the 12-volt battery, wait two minutes before proceeding. Cycle the ignition to the On position, then reconnect the ORC fuses. Wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- With the scan tool, read the active ORC DTCs.
Does the scan tool display: B0072-12-PASSENGER SEATBELT BUCKLE PRETENSIONER - CIRCUIT SHORT TO BATTERY?
Yes
- Go To 3
No
- Replace the Passenger Seat Belt Buckle Tensioner in accordance with the Service Information. Refer to BUCKLE, SEAT BELT, REMOVAL .
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .
- Disconnect the Passenger Seat Belt Buckle Tensioner harness connector.
- CHECK (R56) PASSENGER SEAT BELT BUCKLE TENSIONER LINE 1 CIRCUIT AND (R54) PASSENGER SEAT BELT BUCKLE TENSIONER LINE 2 CIRCUIT FOR A SHORT TO BATTERY WARNING:
Turn the ignition off disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the (special tool #8443A, SRS Load Tool) and the (special tool #8443-8, Jumper, SRS Load) from the Passenger Seat Belt Buckle Tensioner harness connector.
- Disconnect the ORC harness connectors.NOTE:
Check the connectors - Clean and repair as necessary.
- Connect the test leads to the DVOM.
- If the vehicle is equipped with the standard key ignition, follow this ignition on warning.WARNING:
Turn the ignition on, then reconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- If the vehicle is equipped with the keyless ignition, follow this ignition on warning.WARNING:
Disconnect the 12-volt battery wait two minutes before proceeding, remove the ORC fuses, connect the 12-volt battery, wait two minutes before proceeding. Cycle the ignition to the On position, then reconnect the ORC fuses. Wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Measure the voltage of the (R56) Passenger Seat Belt Buckle Tensioner Line 1 circuit between the ORC Module body harness terminal C1-B 81 and ground.
- Measure the voltage of the (R54) Passenger Seat Belt Buckle Tensioner Line 2 circuit between the ORC Module body harness terminal C1-B 82 and ground.
Is there any voltage present on either circuit?
Yes
- Repair the Passenger Seat Belt Buckle Tensioner circuits with voltage present for a short to battery.
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .
No
WARNING:Turn the ignition off disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
WARNING:If the Occupant Restraint Controller (ORC) is dropped at any time, it must be replaced. Failure to take the proper precautions can result in accidental airbag deployment. Failure to follow these instructions may result in possible serious or fatal injury.
- Replace the ORC in accordance with the Service Information. Refer to MODULE, OCCUPANT RESTRAINT CONTROLLER, REMOVAL .
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to RESTRAINTS SYSTEM VERIFICATION TEST .