Diagnostic Test
- CHECK FOR APPLICABLE SERVICE BULLETIN
- Check for any applicable Service Bulletins that may apply for this issue.
Were any Service Bulletins applicable?
Yes
- Perform the applicable Service Bulletin. Erase the DTC and perform the verification test.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 2
- Check for any applicable Service Bulletins that may apply for this issue.
- CHECK FOR AN ACTIVE DTC
- Turn the ignition on.
- With the scan tool, read DTCs and record on the repair order.
- Record the Freeze Frame Data.
- Start the engine, or crank the engine for 10 seconds.NOTE:
If the vehicle starts and runs, wiggle test the wiring and see if problem duplicates or the fault sets.
Is the DTC active or pending?
Yes
- Go To 5
No
- Go To 3
- WIRE HARNESS/CKP SENSOR INSPECTION
- Turn the ignition off.
- Disconnect the harness connectors at the PCM and Crank Sensor and inspect for wire chaffing or rub conditions, terminals pushed out on the wiring connector, bent terminals at the PCM and Crank Sensor, water in the connector cavities, presence of corrosion on the terminals of the connectors or components.
- Visually inspect the mounting area of Crank Sensor for debris/damage or a loose sensor. Remove the Crank Sensor and inspect the end of the sensor for signs of damage or debris. Rotate the engine and if possible, inspect the target wheel for any signs of damage. Reinstall the Crank Sensor and ensure that the sensor is properly installed and torqued to proper specification.NOTE:
Due to the fact that this DTC is set by an intermittent loss of the signal, the most likely cause is a poor connection at the Crank Sensor or PCM terminals, or a poor signal between the Crank Sensor and target wheel. Because of this, unplugging and reconnecting the harness connectors, or repositioning the Crank Sensor will often repair the condition that set the DTC.
Were any problems found?
Yes
- Perform the appropriate repair.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 4
- CHECK THE VEHICLE'S REPAIR HISTORY
- Check the history of the vehicle for previous crank sensor related DTCs within the past 90 days.
Did the repair history show that the vehicle was in dealership for a crank sensor fault within the past 90 days?
Yes
- Replace the Crank Sensor in accordance with the Service Information. Refer to CRANKSHAFT, REMOVAL .The "Cam/Crank Relearn" Procedure must be performed every time there has been a repair/replacement made to a CMP Sensor and/or CKP sensor, flywheel, valvetrain, timing chain or gears. Failure to do so can cause a misfire fault to set. With the scan tool, perform the "Cam/Crank Relearn" Procedure.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Test complete. Reconnect the harness connectors, and erase the DTC. The most likely cause was a poor connection at one of the harness connectors. Verify the DTC does not return.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- Check the history of the vehicle for previous crank sensor related DTCs within the past 90 days.
- CHECK THE (F855) 5-VOLT SUPPLY CIRCUIT VOLTAGE
- Turn the ignition off.
- Disconnect the CKP Sensor harness connector.
- Turn the ignition on.
- Measure the voltage on the (F855) 5-Volt Supply circuit at the CKP Sensor harness connector.
Is the voltage between 4.8 and 5.2 volts?
Yes
- Go To 6
No, voltage is below 4.8 volts:
- Repair the 5-Volt Supply circuit for an open or short to ground.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No, voltage is above 5.2 volts:
- Repair the 5-Volt Supply circuit for a short to voltage.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK THE (K24) CKP SIGNAL CIRCUIT VOLTAGE
- Measure the voltage on the (K24) CKP Signal circuit at the CKP Sensor harness connector.
Is the voltage between 4.8 and 5.2 volts?
Yes
- Go To 7
No
- Go To 9
No
- Repair the CKP Sensor Signal circuit for a short to voltage.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- Measure the voltage on the (K24) CKP Signal circuit at the CKP Sensor harness connector.
- CHECK THE (K925) SENSOR GROUND CIRCUIT FOR AN OPEN/HIGH RESISTANCE
- Turn the ignition off.
- Disconnect the PCM C2 harness connector.
- Measure the resistance of the (K925) CKP Sensor Ground circuit between the CKP Sensor harness connector and the PCM C2 harness connector.
Is the resistance below 3.0 Ohms?
Yes
- Go To 8
No
- Repair the (K925) CKP Sensor Ground circuit for an open or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- TONE WHEEL/PULSE RING INSPECTION
- Disconnect the battery ground cable.
- Remove the CKP Sensor.
- Visually inspect the sensor mounting location for damage, foreign material.
- Rotate the engine and if possible inspect the target wheel for any signs of damage.
Were any problems found?
Yes
- Repair Issues in mounting location. Repair or replace the Tone Wheel / Pulse Ring as necessary. The "Cam/Crank Relearn" Procedure must be performed every time there has been a repair/replacement made to a CMP Sensor and/or CKP sensor, flywheel, valvetrain, timing chain or gears. Failure to do so can cause a misfire fault to set. With the scan tool, perform the "Cam/Crank Relearn" Procedure.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Replace the Crank Position Sensor in accordance with the Service Information. Refer to CRANKSHAFT, REMOVAL .The "Cam/Crank Relearn" Procedure must be performed every time there has been a repair/replacement made to a CMP Sensor and/or CKP sensor, flywheel, valvetrain, timing chain or gears. Failure to do so can cause a misfire fault to set. With the scan tool, perform the "Cam/Crank Relearn" Procedure.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK THE (K24) CKP SIGNAL CIRCUIT FOR A SHORT TO GROUND
- Turn the ignition off.
- Disconnect the PCM C2 harness connector.
- Check for continuity between ground and the (K24) CKP Signal circuit at the CKP Sensor harness connector.
Is there continuity between ground and the (K24) CKP Signal circuit?
Yes
- Repair the (K24) CKP Signal circuit for a short to ground.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 10
- CHECK THE (K24) CKP SIGNAL CIRCUIT FOR AN OPEN/HIGH RESISTANCE
- Measure the resistance of the (K24) CKP Signal circuit between the CKP Sensor harness connector and the PCM C2 harness connector.
Is the resistance below 3.0 Ohms?
Yes
- Go To 11
No
- Repair the (K24) CKP Signal circuit for an open circuit or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- Measure the resistance of the (K24) CKP Signal circuit between the CKP Sensor harness connector and the PCM C2 harness connector.
- CHECK RELATED PCM AND COMPONENT CONNECTIONS
- Disconnect all PCM harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Check for spread terminals and verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Test drive or operate the vehicle in accordance with the when monitored and set conditions.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Replace the Powertrain Control Module in accordance with the Service information. Refer to MODULE, POWERTRAIN CONTROL, REMOVAL .
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- Test complete.