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Home >> Dodge and Ram >> 2015 >> Durango SXT, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 150 (5.7L Engine (Service Information)) >> Manifolds >> Manifold, Intake >> Removal >> Removal

Manifold, Intake: Removal: Removal

WARNING: This page is about a different car, the 2016 Dodge Durango. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Negative Battery Cable
GC0145484Courtesy of CHRYSLER GROUP, LLC
  1. Perform the fuel pressure release procedure. Refer to FUEL DELIVERY, GAS, STANDARD PROCEDURE .
  2. Disconnect the negative battery cable (2).
    Fig 2: Oil Fill Cap & Engine Cover
    GC0143807Courtesy of CHRYSLER GROUP, LLC
  3. Remove the oil fill cap (1).
  4. Remove the engine cover (2).
    Fig 3: Intake Air Temperature (IAT) Sensor, Air Cleaner Housing, Resonator Retaining Bolt & Hose Clamp
    GC0144403Courtesy of CHRYSLER GROUP, LLC
  5. Disconnect the electrical connector at the Intake Air Temperature (IAT) sensor (1).
  6. Loosen the hose clamp at the air cleaner housing (2).
  7. Remove the resonator retaining bolt (3).
  8. Loosen the hose clamp at the throttle body (4) and remove the resonator.
    Fig 4: Map Sensor, Brake Booster Vacuum Hose, Fuel Supply Line, Make Up Air Hose, EVAP Vacuum Purge Hose, Electrical Connector & Electrical Harness
    GC0146137Courtesy of CHRYSLER GROUP, LLC
  9. Disconnect the MAP sensor (1) electrical connector at the rear of the intake manifold.
  10. Disconnect the brake booster vacuum hose (2) at the rear of the intake manifold.
  11. Disconnect the fuel supply line (3) at the fuel rail.
  12. Disconnect the make up air hose (4) at the intake manifold.
  13. Disconnect the EVAP vacuum purge hose (5) at the throttle body.
  14. Disconnect the electrical connector (6) at the throttle body.
  15. Reposition the electrical harness (7).
    NOTE:

    The factory fuel injection electrical harness is numerically tagged (INJ 1, INJ 2, etc.) for injector position identification. If the harness is not tagged, note the electrical connector's location during removal.

  16. Disconnect the fuel injector electrical connectors (8) and position aside.
    Fig 5: Intake Manifold Removal & Tightening Sequence
    GC0095568Courtesy of CHRYSLER GROUP, LLC
  17. Using the sequence shown in illustration, remove the intake manifold retaining bolts.
  18. Remove the intake manifold.