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Manifold, Intake: Installation: Installation

WARNING: This page is about a different car, the 2016 Dodge Durango. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Intake Manifold & PCV Seals
GC0088126Courtesy of CHRYSLER GROUP, LLC
NOTE:

The intake manifold seals (1, 3) may be used again, provided no cuts, tears, or deformation have occurred.

  1. Inspect the intake manifold seals and replace as necessary.
  2. Install the intake manifold seals (1, 3).
  3. Position the intake manifold (2) in place.
    Fig 2: Intake Manifold Removal & Tightening Sequence
    GC0095568Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    If reinstalling the original manifold apply Mopar® Lock & Seal Adhesive to the intake manifold bolts. Not required when installing a new manifold.

  4. Apply Mopar® Lock & Seal Adhesive to the intake manifold bolts.
  5. Using the sequence shown in illustration, install the intake manifold bolts and tighten to 12 N.m (9 ft. lbs.).
    Fig 3: Map Sensor, Brake Booster Vacuum Hose, Fuel Supply Line, Make Up Air Hose, EVAP Vacuum Purge Hose, Electrical Connector & Electrical Harness
    GC0146137Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    The factory fuel injection electrical harness is numerically tagged (INJ 1, INJ 2, etc.) for injector position identification. If the harness is not tagged, use the noted electrical connector's location during removal.

  6. Connect the fuel injector electrical connectors (8).
  7. Position the electrical harness (7) as shown in illustration.
  8. Connect the electrical connector (6) at the throttle body.
  9. Connect the EVAP vacuum purge hose (5).
  10. Connect the make up air hose (4) at the intake manifold.
  11. Connect the fuel supply line (3) at the fuel rail.
  12. Connect the brake booster vacuum hose (2) at the rear of the intake manifold.
  13. Connect the MAP sensor (1) electrical connector at the rear of the intake manifold.
    Fig 4: Intake Air Temperature (IAT) Sensor, Air Cleaner Housing, Resonator Retaining Bolt & Hose Clamp
    GC0144403Courtesy of CHRYSLER GROUP, LLC
  14. Position the resonator onto the throttle body and air cleaner housing.
  15. Tighten the hose clamp at the throttle body (4) to 5 N.m (45 in. lbs.).
  16. Install the resonator retaining bolt (3) and tighten to 5 N.m (45 in. lbs.).
  17. Tighten the hose clamp at the air cleaner housing (2) to 5 N.m (45 in. lbs.).
  18. Connect the electrical connector at the Intake Air Temperature (IAT) sensor (1).
    Fig 5: Oil Fill Cap & Engine Cover
    GC0143807Courtesy of CHRYSLER GROUP, LLC
  19. Install the engine cover (2).
  20. Install the oil fill cap (1).
    Fig 6: Negative Battery Cable
    GC0145484Courtesy of CHRYSLER GROUP, LLC
  21. Connect the negative battery cable (2).
  22. Start the engine and check for leaks.
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