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Cover(S), Cylinder Head: Installation: Right

WARNING: This page is about a different car, the 2016 Dodge Durango. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

The magnetic timing wheels must not come in contact with magnets (pickup tools, trays, ect.) or any other strong magnetic field. This will destroy the timing wheels ability to correctly relay camshaft position to the camshaft position sensor.

Fig 1: Cylinder Head Cover Gasket & Spark Plug Tube Seals
GC0173686Courtesy of CHRYSLER GROUP, LLC
  1. Install the NEW  cylinder head cover gasket (1).
  2. If required, install new spark plug tube seals (2), in the cylinder head cover.
  3. Clean the engine timing cover, cylinder head and cylinder head cover mating surfaces with isopropyl alcohol in preparation for sealant application.
    CAUTION:

    Engine assembly requires the use of a unique sealant that is compatible with engine oil. Using a sealant other than Mopar® Threebond Engine RTV Sealant may result in engine fluid leakage.

    CAUTION:

    Following the application of Mopar® Threebond Engine RTV Sealant to the gasket surfaces, the components must be assembled within 20 minutes and the attaching fasteners must be tightened to specification within 45 minutes. Prolonged exposure to the air prior to assembly may result in engine fluid leakage.

    Fig 2: Applying Sealant At Engine Timing Cover To Cylinder Head T-Joints
    GC0173734Courtesy of CHRYSLER GROUP, LLC
  4. Apply a 11 mm dollop of Mopar® Threebond Engine RTV Sealant to the two engine timing cover to cylinder head T-joints (1).
    Fig 3: Locator Pins
    GC0173681Courtesy of CHRYSLER GROUP, LLC
  5. Align the locator pins (1) to the cylinder head and install the cylinder head cover.
    Fig 4: Cylinder Head Cover Bolts & Studs Tightening Sequence
    GC0173543Courtesy of CHRYSLER GROUP, LLC
  6. Tighten the cylinder head cover bolts and double ended studs in the sequence shown in illustration to 12 N.m (106 in. lbs.).
  7. Install the PCV valve. Refer to VALVE, POSITIVE CRANKCASE VENTILATION (PCV), 3.6L, INSTALLATION .
    Fig 5: VVL Solenoid At Right Cylinder Head Cover
    GC0173666Courtesy of CHRYSLER GROUP, LLC
  8. Install the Variable Valve Lift (VVL) solenoid (1) into right cylinder head cover. Refer to SOLENOID, VARIABLE VALVE LIFT, INSTALLATION .
    Fig 6: Camshaft Position Sensor
    GC0173558Courtesy of CHRYSLER GROUP, LLC
  9. Install the Camshaft Position (CMP) sensor (1). Refer to SENSOR, CAMSHAFT POSITION, INSTALLATION .
    Fig 7: Right Side Ignition Coils
    GC0173789Courtesy of CHRYSLER GROUP, LLC
  10. If removed, install the spark plugs. Refer to SPARK PLUG, INSTALLATION .
  11. Install the right side ignition coils (1). Refer to COIL, IGNITION, INSTALLATION .
    Fig 8: Injector & Ignition Wire Harness Retainers
    GC0173563Courtesy of CHRYSLER GROUP, LLC
  12. Install the injector (1) and ignition (2) wire harness retainers and position the wire harness to the cylinder head cover.
    Fig 9: Right Side Camshaft Position (CMP) Sensor Wire Harness Connectors
    GC0173694Courtesy of CHRYSLER GROUP, LLC
  13. Connect the wire harness connector (1) to the right side camshaft position sensor.
    Fig 10: Variable Valve Lift (VVL) Solenoid Wire Harness Connector
    GC0173805Courtesy of CHRYSLER GROUP, LLC
  14. Connect the VVL solenoid wire harness connector (1).
    Fig 11: Variable Valve Timing Solenoids
    GC0173783Courtesy of CHRYSLER GROUP, LLC
  15. Refer to the markings made at disassembly and install the variable valve timing solenoids (1 and 2) in their original locations. Refer to SOLENOID, VARIABLE VALVE TIMING, INSTALLATION .
    Fig 12: Variable Valve Timing Solenoids Wire Harness Connectors At Right Cylinder Head Cover
    GC0173774Courtesy of CHRYSLER GROUP, LLC
  16. Connect the wire harness connectors (1 and 2) to the variable valve timing solenoids on the right cylinder head.
  17. Engage the wire harness retainers to the right cylinder head cover.
  18. Install the upper intake manifold. Refer to MANIFOLD, INTAKE, INSTALLATION .
  19. Connect the negative battery cable.
    NOTE:

    The Cam/Crank Variation Relearn procedure must be performed using the scan tool anytime there has been a repair/replacement made to a powertrain system. For example: flywheel, valvetrain, camshaft and/or crankshaft sensors or components.