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Cover(S), Cylinder Head: Installation: Left

WARNING: This page is about a different car, the 2016 Dodge Durango. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

The magnetic timing wheels must not come in contact with magnets (pickup tools, trays, ect.) or any other strong magnetic field. This will destroy the timing wheels ability to correctly relay camshaft position to the camshaft position sensor.

Fig 1: Cylinder Head Cover Gasket & Spark Plug Tube Seals
GC0173607Courtesy of CHRYSLER GROUP, LLC
  1. Install the NEW  cylinder head cover gasket (1).
  2. The spark plug tube seals (2) can be reused if not damaged.
  3. If required, install new spark plug tube seals, in the cylinder head cover.
  4. Clean the timing engine timing cover, cylinder head and cylinder head cover mating surfaces with isopropyl alcohol in preparation for sealant application.
    CAUTION:

    Engine assembly requires the use of a unique sealant that is compatible with engine oil. Using a sealant other than Mopar® Threebond Engine RTV Sealant may result in engine fluid leakage.

    CAUTION:

    Following the application of Mopar® Threebond Engine RTV Sealant to the gasket surfaces, the components must be assembled within 20 minutes and the attaching fasteners must be tightened to specification within 45 minutes. Prolonged exposure to the air prior to assembly may result in engine fluid leakage.

    Fig 2: Applying Sealant At Engine Timing Cover To Cylinder Head T-Joints
    GC0173802Courtesy of CHRYSLER GROUP, LLC
  5. Apply a 11 mm dollop of Mopar® Threebond Engine RTV Sealant to the two engine timing cover to cylinder head T-joints (1).
    Fig 3: Cylinder Head Cover Bolts & Studs Tightening Sequence
    GC0173707Courtesy of CHRYSLER GROUP, LLC
  6. Align the locator pins to the cylinder head and install the cylinder head cover.
  7. Tighten the cylinder head cover bolts and double ended studs in the sequence shown in illustration to 12 N.m (106 in. lbs.).
    Fig 4: VVL Solenoid At Left Cylinder Head Cover
    GC0173720Courtesy of CHRYSLER GROUP, LLC
  8. Install the VVL solenoid (1) into the left cylinder head cover. Refer to SOLENOID, VARIABLE VALVE LIFT, INSTALLATION .
    Fig 5: Camshaft Position (CMP) Sensor At Left Cylinder Head Cover
    GC0173538Courtesy of CHRYSLER GROUP, LLC
  9. Install the Camshaft Position (CMP) sensor (1) into the left cylinder head cover. Refer to SENSOR, CAMSHAFT POSITION, INSTALLATION .
    Fig 6: Left Side Ignition Coils
    GC0173582Courtesy of CHRYSLER GROUP, LLC
  10. Install the left side ignition coils (1). Refer to COIL, IGNITION, INSTALLATION .
    Fig 7: Fuel Injectors & Ignition Coils Wire Harness Connectors
    GC0173758Courtesy of CHRYSLER GROUP, LLC
  11. Install the wire harness assembly onto the left side cylinder head cover.
  12. Connect the wire harness connectors to the fuel injectors (1) and ignition coils (2).
    Fig 8: Variable Valve Lift (VVL) Solenoid Wire Harness Connector
    GC0173751Courtesy of CHRYSLER GROUP, LLC
  13. Connect the Variable Valve Lift (VVL) solenoid wire harness connector (1).
    Fig 9: Left Camshaft Position (CMP) Sensor Wire Harness Connector
    GC0173807Courtesy of CHRYSLER GROUP, LLC
  14. Connect the wire harness connector (1) to the left Camshaft Position (CMP) sensor.
    Fig 10: Variable Valve Timing Solenoids
    GC0173747Courtesy of CHRYSLER GROUP, LLC
  15. Refer to the markings made at disassembly and install the variable valve timing solenoids (1 and 2) in their original locations. Refer to SOLENOID, VARIABLE VALVE TIMING, INSTALLATION .
    Fig 11: Variable Valve Timing Solenoids Wire Harness Connectors & Coolant Temperature Sensor Wire Harness Connector
    GC0173544Courtesy of CHRYSLER GROUP, LLC
  16. Engage the wire harness retainers to the left cylinder head cover.
  17. Connect the wire harness connectors (2) to the left variable valve timing solenoids.
  18. Connect the wire harness connector to the coolant temperature sensor (1)
  19. Install the air cleaner body. Refer to BODY, AIR CLEANER, INSTALLATION .
    Fig 12: Fresh Air Makeup Hose
    GC0173796Courtesy of CHRYSLER GROUP, LLC
  20. Install the fresh air makeup hose (1).
  21. Fill the engine cooling system. Refer to STANDARD PROCEDURE .
  22. Connect the negative battery cable.
    NOTE:

    The Cam/Crank Variation Relearn procedure must be performed using the scan tool anytime there has been a repair/replacement made to a powertrain system. For example: flywheel, valvetrain, camshaft and/or crankshaft sensors or components.