LEMON Manuals: Even more car manuals for everyone
Home >> Dodge and Ram >> 2015 >> Durango SXT, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 132 (3.6L Engine (Service Information)) >> Cylinder Head >> Assembly, Variable Valve Timing, Phaser/Oil Control Valve >> Removal >> Left

Assembly, Variable Valve Timing, Phaser/Oil Control Valve: Removal: Left

WARNING: This page is about a different car, the 2016 Dodge Durango. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

The magnetic timing wheels must not come in contact with magnets (pickup tools, trays, ect.) or any other strong magnetic field. This will destroy the timing wheels ability to correctly relay camshaft position to the camshaft position sensor.

  1. Remove the left cylinder head cover. Refer to COVER(S), CYLINDER HEAD, REMOVAL .
  2. Remove the right side spark plugs. Refer to SPARK PLUG, REMOVAL .
    Fig 1: Mount Dial Indicator Set To Stationary Point On Engine
    GC0144995Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    When aligning timing marks, always rotate engine by turning the crankshaft. Failure to do so will result in valve and/or piston damage.

  3. Mount the Dial Indicator Set (special tool #C-3339A, Set, Dial Indicator) (1) to a stationary point on the engine, such as the number three cylinder ignition coil mount. Position the indicator probe into the number one cylinder, rotate the crankshaft clockwise (as viewed from the front) to place the number one cylinder piston at top-dead-center on the exhaust stroke and set the indicator dial to zero.
    Fig 2: Left Side Cam Phaser Scribe Lines, Arrows & Cylinder Head Cover Mounting Surface
    GC0173602Courtesy of CHRYSLER GROUP, LLC
  4. The left side cam phaser SCRIBE LINES  (1) should face away from each other and the ARROWS  (2) should point toward each other and be parallel to the cylinder head cover mounting surface (3) when the number one cylinder piston is positioned at top-dead-center on the exhaust stroke.
    Fig 3: Phaser Timing Mark, Chain Pins, Exhaust Cam Phaser Triangle Marking, Oil Control Valve, Scribe Lines & Arrows
    GC0144992Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    The cam phaser timing markings (1 and 3) could align with either an external or internal chain link. Either alignment is acceptable as long as there are twelve chain pins (2) between the markings.

  5. There should be twelve chain pins (2) BETWEEN  the exhaust cam phaser mark (3) and the intake cam phaser mark (1) as viewed from either the front or rear of the cam phasers.
    Fig 4: Cam Chain & Phaser Timing Marks
    GC0173702Courtesy of CHRYSLER GROUP, LLC
  6. Mark both sides of the cam chain (1) at the phaser timing marks (2) using a paint pen or equivalent to aid in reassembly.
    Fig 5: Alignment Holes & Wrench
    GC0173721Courtesy of CHRYSLER GROUP, LLC
  7. The camshafts should be at top-dead-center, with the alignment holes (1) positioned vertically.
    NOTE:

    It may be necessary to rock the camshaft slightly (a few degrees) with a wrench (2) when installing the camshaft holder.

    Fig 6: Camshaft Holder
    GC0173682Courtesy of CHRYSLER GROUP, LLC
  8. Install the (special tool #2025200090, Holder, Camshaft) (1).
    Fig 7: Camshaft Phaser Holder Positioned Against Cylinder Head Cover Mounting Surface Between Intake & Exhaust Phasers
    GC0173776Courtesy of CHRYSLER GROUP, LLC
  9. Install the (special tool #2025101090, Holder, Camshaft Phaser - Left-Front Cyl Head) (2) against the cylinder head cover mounting surface between the intake and exhaust phasers (1), with the tool number facing up.
    Fig 8: Installing Socket On Exhaust Oil Control Valve
    GC0173626Courtesy of CHRYSLER GROUP, LLC
  10. Loosen, but do not remove, the exhaust oil control valve (1).
    Fig 9: Installing Socket On Intake Oil Control Valve
    GC0173575Courtesy of CHRYSLER GROUP, LLC
  11. Loosen, but do not remove, the intake oil control valve (1).
  12. Remove the (special tool #2025101090, Holder, Camshaft Phaser - Left-Front Cyl Head), leaving the Camshaft Holder in place.
    Fig 10: Using Chain Tensioner Pin To Lift Pawl Off Of Rack
    GC0173699Courtesy of CHRYSLER GROUP, LLC
  13. Using the (special tool #2025003090, Pin, Chain Tensioner), lift the pawl off of the rack (1).
    Fig 11: Holding Pawl Off Rack & Pushing Timing Chain Tensioner Holder Into Place
    GC0173764Courtesy of CHRYSLER GROUP, LLC
  14. While holding the pawl off of the rack (2), push the (special tool #2025001090, Holder, Timing Chain Tensioner, Left-Front) (1) into place between the cylinder head and the cam chain guide to force the rack and piston back into the tensioner body. The holder remains in place while the phasers are removed. Refer to VALVE TIMING, STANDARD PROCEDURE .
    Fig 12: Exhaust Camshaft & Timing Chain
    GC0173608Courtesy of CHRYSLER GROUP, LLC
  15. Remove the oil control valve and pull the left side exhaust cam phaser off of the camshaft (1) while supporting the timing chain (2).
    Fig 13: Intake Camshaft & Timing Chain
    GC0173583Courtesy of CHRYSLER GROUP, LLC
  16. Remove the oil control valve and pull the left side intake cam phaser off of the camshaft (2) while supporting the timing chain (1).