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Side Curtain Air Bag - Installation






INSTALLATION

WARNING: To avoid serious or fatal injury on vehicles equipped with airbags, disable the Supplemental Restraint System (SRS) before attempting any steering wheel, steering column, airbag, seat belt tensioner, impact sensor or instrument panel component diagnosis or service. Disconnect and isolate the negative battery (ground) cable. Wait two minutes for the system capacitor to discharge before performing further diagnosis or service. On vehicles equipped with the optional Hybrid Electric Vehicle (HEV) system, a technician trained in proper HEV service safety procedures must also remove the high voltage service disconnect from the high voltage battery pack. This is the only sure way to disable the SRS. Failure to take the proper precautions could result in accidental airbag deployment. Failure to follow these instructions may result in possible serious or fatal injury.

WARNING: To avoid serious or fatal injury when removing a deployed airbag, rubber gloves, eye protection, and a long-sleeved shirt should be worn. There may be deposits on the airbag unit and other interior surfaces. In large doses, these deposits may cause irritation to the skin and eyes.

WARNING: To avoid serious or fatal injury, use extreme care to prevent any foreign material from entering the side curtain airbag, or becoming entrapped between the side curtain airbag cushion and the headliner. Failure to observe this warning could result in occupant injuries upon airbag deployment.

NOTE: The following procedure is for replacement of an ineffective or damaged side curtain airbag. If the airbag is ineffective or damaged, but not deployed, review the recommended procedures for handling non-deployed supplemental restraints. Service and Repair . If the side curtain airbag has been deployed, review the recommended procedures for service after a supplemental restraint deployment before removing the airbag from the vehicle. Service and Repair .





1. Check to be certain that the rivet nut (2) is properly installed in the inner A-pillar, and that it is in good condition.
2. Check to be certain that the eight U-nuts (3) are properly installed in the inner roof rail (1) and inner D-pillar, and that they are in good condition.





NOTE: The graphic that accompanies this procedure represents a left side installation. While the right side installation is similar, the mounting hardware quantities and locations for these two units is asymmetrical.

CAUTION: The weight of a non-deployed side curtain airbag inflator (1) must always be fully supported during unit removal or installation.

3. Position the side curtain airbag (4) into the vehicle as a unit through the rear door opening. The weight of the side curtain airbag inflator (1) must always be fully supported during unit installation.
4. Engage the metal clips (two on right side airbag, four on left side airbag) that secure the unit to the inner roof rail.
5. For the right side airbag only, engage the plastic retainer to the inner roof side rail above the quarter window.
6. Engage the two plastic retainers that secure the airbag front tether to the inner A-pillar.
7. Install and tighten the eight screws that secure the side curtain airbag to the U-nuts in the inner roof rail and D-pillar. Tighten the screws to 10 Nm (90 in. lbs.).
8. Install and tighten the screw that secures the side curtain airbag front tether to the rivet nut in the inner A-pillar near the belt line. Tighten the screw to 6 Nm (50 in. lbs.).
9. Reconnect the side curtain airbag pigtail wire connector (3) to the body wire harness connector (2) on the lower inner B-pillar. Be certain the connector latches are fully engaged.
10. Engage the pigtail wire plastic retainers with their holes in the inner B-pillar.
11. Reinstall the lower trim onto the inside of the B-pillar. B-Pillar Trim Panel-Installation.
12. Reinstall the headliner into the vehicle. Headliner - Installation.
WARNING: DO NOT CONNECT THE BATTERY NEGATIVE CABLE. PERSONAL INJURY OR DEATH MAY RESULT IF THE SYSTEM TEST IS NOT PERFORMED FIRST. FOR THE SYSTEM TEST, Supplemental Restraints Verification Test
On vehicles equipped with the optional Hybrid Electric Vehicle (HEV) system, the service disconnect must also remain disconnected from the high voltage battery pack. The Supplemental Restraint System (SRS) verification test procedure should be performed following service of any SRS component.
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