Without ESP

WITHOUT ESP





1. Install the spacer block and gaskets if removed.
2. Guide the booster studs into the cowl panel holes and seat the booster (1) on the panel.





3. Install and tighten new booster attaching nuts (2) to 28 Nm (250 in. lbs.).
4. Install the booster push rod (1) on brake pedal and install clip.

CAUTION: Do not reuse the original stop lamp switch. Anytime a switch has been removed or its position compromised, a new switch must be installed and adjusted. Do not attempt to readjust the switch.

5. Install and adjust a NEW stop lamp switch. Stop Lamp Switch - Installation.





6. Install the vacuum hose to the check valve (1).





7. Install the master cylinder (1) on the brake booster and tighten the nuts (2) to 10 Nm (90 in. lbs.).





8. Reconnect the brake fluid level electrical connector (4).
9. Reconnect the brake lines at the master cylinder and tighten the lines to 19 Nm (170 in. lbs.).





10. Install the wiper arm and cowl assembly (1) Wiper Arm - Installation.
11. Fill and bleed the brake system. Service and Repair.