Fuel Pump Module: Installation

WARNING: This page is about a different car, the 2004 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: Whenever fuel pump module is serviced, the module gasket must be replaced.

Using a new gasket, position fuel pump module into opening in fuel tank. Be sure rubber gasket remains in place. 2 Door Models: Rotate module assembly until module alignment arrow is at 7 o'clock position ( Figure ). The front of fuel tank is to the right in ( Figure ). Arrow should be pointed to fuel tank markings ( Figure ). 4 Door Models: Rotate module assembly until module alignment arrow is at 4 o'clock position ( Fig 1 ). The front of fuel tank is to the right in ( Fig 1 ). Arrow should be pointed to fuel tank markings ( Fig 1 ). This step must be followed to prevent float/float rod from contacting sides of fuel tank.
Position locknut over top of fuel pump module. Tighten finger tight.

Fig 1: Installing Fuel Pump Module-4 Door Models
Courtesy of DAIMLERCHRYSLER CORP.

Fig 2: Removing Locknut Using Special Tool
Courtesy of DAIMLERCHRYSLER CORP.
Carefully rotate fuel filter/fuel pressure regulator until fuel fitting is pointed towards drivers side of vehicle ( Figure ) or ( Fig 1 ). The front of fuel tank is to the right in ( Figure ) or ( Fig 1 ).
Install Special Tool 6856 to locknut.
Tighten locknut to 54 N.m (40 ft. lbs.) torque. While tightening locknut, be sure module has not rotated.
Install fuel tank. Refer to FUEL TANK INSTALLATION .