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Section 91 (3.7L Engine (Service Information)): Crankshaft: Installation

WARNING: This page is about a different car, the 2004 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Main bearings are select fit. Refer to CRANKSHAFT MAIN BEARINGS  for proper bearing selections.
CAUTION: When installing crankshaft, use care not to damage bearing surfaces on the crankshaft.
NOTE: Apply sealant to the tone wheel retaining screws prior to installation.
  1. Lubricate upper main bearing halves with clean engine oil.
  2. Install the crankshaft tone wheel. Torque the mounting screws to 15 N.m (11 ft. lbs.).
  3. Position crankshaft in cylinder block.
  4. Install the thrust washers (Fig 1 ).
    Fig 1: Crankshaft Thrust Washer Installation
    G03512115Courtesy of DAIMLERCHRYSLER CORP.
    CAUTION: The bedplate to cylinder block mating surface must be coated with Mopar(R) Engine RTV sealant prior to installation. Failure to do so will cause severe oil leaks.
    NOTE: Make sure that the bedplate and cylinder block sealing surfaces are clean and free of oil or other contaminants. Contaminants on the sealing surfaces may cause main bearing distortion and/or oil leaks.
  5. Apply a 2.5mm (0.100 inch) bead of Mopar(R) Engine RTV sealant to the cylinder block-to-bedplate mating surface as shown (Fig 2 ).
    Fig 2: Identifying Bedplate Sealant
    G03512116Courtesy of DAIMLERCHRYSLER CORP.
  6. Coat the crankshaft main bearing journals with clean engine oil and position the bedplate onto the cylinder block.
    NOTE: Lubricate the bedplate retaining bolts with clean engine oil prior to installation.
  7. Install the bedplate retaining bolts, making sure to place the stud bolts in the correct location, Torque the bolts in the sequence shown (Fig 3 ).
    • Hand tighten bolts 1D,1G and 1F  until the bedplate contacts the block.
    • Tighten bolts 1A - 1J  to 54 N.m (40 ft. lbs.)
    • Tighten bolts 1 - 8  to 7 N.m (5 ft. lbs.)
    • Turn bolts 1 - 8  an additional 90°.
    • Tighten bolts A - E  27 N.m ( 20 ft. lbs.).
  8. Measure crankshaft end play.
  9. Install the connecting rods and measure side clearance (Refer to STANDARD PROCEDURE  ).
  10. Install oil pump (Refer to INSTALLATION  ).
  11. Install the engine (Refer to INSTALLATION  ).
Fig 3: Identifying Bedplate Tightening Sequence
G03512117Courtesy of DAIMLERCHRYSLER CORP.