Low Fuel Indicator: Operation

WARNING: This page is about a different car, the 2004 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.

The low fuel indicator gives an indication to the vehicle operator when the level of fuel in the fuel tank becomes low. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Programmable Communications Interface (PCI) data bus. The low fuel indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the low fuel indicator for the following reasons:

Bulb Test - Each time the ignition) switch is turned to the/On position the low fuel indicator is illuminated for about two seconds as a bulb test.
Less Than Twenty Percent Tank Full Message - Each time the cluster receives messages from the PCM indicating the percent tank full is about twenty percent or less for ten consecutive seconds and the vehicle speed is zero, or for sixty consecutive seconds and the vehicle speed is greater than zero, the fuel gauge needle is moved to the one-eighth graduation or below oh the gauge scale, the low fuel indicator is illuminated and a single chime tone is sounded. The low fuel indicator remains illuminated until the cluster receives messages from the PCM indicating that the percent tank full is greater than about twenty percent for ten consecutive seconds and the vehicle speed is zero, or for- sixty consecutive seconds and the; vehicle speed is greater, than zero, or until the ignition switch is turned to the Off position, whichever occurs first. The chime tone feature will only repeat during the same ignition cycle if the low fuel indicator is cycled off and then on again by the appropriate percent tank full messages from the PCM.
Less Than Empty Percent Tank Full Message - Each time the cluster receives message from the PCM indicating the percent tank full is less than empty, the low fuel indicator is illuminated immediately. This message would indicate that the fuel tank sender input to the PCM is a short circuit.
More Than Full Percent Tank Full Message - Each time the cluster receives a message from the PCM indicating the percent tank full is mere than full the low fuel indicator is illuminated immediately This message would indicate that the fuel tank sender input to the PCM is an open circuit.
Actuator Test - Each time the cluster is put through the actuator test, the low fuel indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The PCM continually monitors the fuel tank sending unit to determine the level of fuel in the fuel tank. The PCM then sends the proper fuel level messages to the instrument cluster. For further diagnosis of the low fuel indicator or the instrument cluster circuitry that controls the LED, (Refer to DIAGNOSIS AND TESTING - INSTRUMENT CLUSTER ). For proper diagnosis of the fuel tank sending unit, the PCM, the PCI data bus, or the electronic message inputs to the instrument cluster that control the low fuel indicator, a DRBIII(R) scan tool is required. Refer to ELECTRONIC CONTROL MODULES .