Section 80 (Engine Cooling System): Radiator: Removal

WARNING: This page is about a different car, the 2004 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: DO NOT REMOVE CYLINDER BLOCK DRAIN PLUGS OR LOOSEN RADIATOR DRAIN-COCK WITH SYSTEM HOT AND UNDER PRESSURE. SERIOUS BURNS FROM COOLANT CAN OCCUR.

Disconnect battery negative cable.
Drain cooling system. (Refer to STANDARD PROCEDURE - DRAINING COOLING SYSTEM ).
WARNING: CONSTANT TENSION HOSE CHAMPS ARE USED ON MOST COOLING SYSTEM HOSES. WHEN REMOVING OR INSTALLING, USE ONLY TOOLS DESIGNED FOR SERVICING THIS TYPE OF CLAMP, SUCH AS SPECIAL CLAMP TOOL (NUMBER 6094) ( Fig 1). SNAP-ON CLAMP TOOL (NUMBER HPC-20) MAY BE USED FOR LARGER CLAMPS. ALWAYS WEAR SAFETY GLASSES WHEN SERVICING CONSTANT TENSION CLAMPS.

Fig 1: Identifying Hose Clamp Tool - Typical
Courtesy of DAIMLERCHRYSLER CORP.

CAUTION: A number or letter is stamped into the tongue of constant tension clamps ( Fig 2). If replacement is necessary, use only an original equipment clamp with matching number or letter.

Fig 2: Locating Clamp Number/Letter Location
Courtesy of DAIMLERCHRYSLER CORP.
Remove hose clamps ( Fig 1) and hoses from radiator. Disconnect coolant reserve/overflow tank hose and washer bottle electrical connector and hose.
Remove upper fan shroud mounting screws Lift upper fan shroud assembly up and out of engine compartment ( Fig 3).

Fig 3: Identifying Radiator Upper Fan Shroud Components - Typical
Courtesy of DAIMLERCHRYSLER CORP.
Disconnect transmission oil cooler lines, (if equipped) ( Fig 4).

Fig 4: Locating Transmission Cooler Oil Supply Line And Return Line
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Disconnect electric cooling fan motor connector.
Remove radiator upper mounting screws ( Fig 5). Lift radiator upward and away from vehicle. Do not allow cooling fins of radiator to contact any other vehicle component. Radiator fin damage could result.

Fig 5: Identifying Radiator Components - Typical
Courtesy of DAIMLERCHRYSLER CORP.