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Home >> Dodge and Ram >> 2003 >> Durango Base, 5.9 Z, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 80 (Engine Cooling System) >> Engine Coolant Thermostat >> Installation

Engine Coolant Thermostat: Installation

WARNING: This page is about a different car, the 2004 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean mating areas of timing chain cover and thermostat housing.
  2. Install thermostat (spring side down) into recessed machined groove on timing chain cover.
  3. Position thermostat housing on timing chain cover.
  4. Install two housing-to-timing chain cover bolts. Tighten bolts to 13 N.m (112 in. lbs.) torque.
    CAUTION: Housing must be tightened evenly and thermostat must be centered into recessed groove in timing chain cover. If not, it may result in a cracked housing, damaged timing chain cover threads or coolant leaks.
  5. Install lower radiator hose on thermostat housing.
  6. Install splash shield.
  7. Lower vehicle.
  8. Fill cooling system (Refer to STANDARD PROCEDURE - REFILLING COOLING SYSTEM ).
  9. Connect negative battery cable to battery.
  10. Start and warm the engine. Check for leaks.
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