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Specifications - Gap And Flush

WARNING: This page is about a different car, the 2003 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
BODY GAP AND FLUSH INDEX

DESCRIPTION FIGURE
BODY GAP AND FLUSH - STANDARD CAB Fig 1
BODY GAP AND FLUSH - EXTENDED CAB Fig 2
BODY GAP AND FLUSH - EXTENDED CAB Fig 3
BODY GAP AND FLUSH - QUAD CAB Fig 4
BODY GAP AND FLUSH - QUAD CAB Fig 5
BODY GAP AND FLUSH - CARGO BOX Fig 6
BODY GAP AND FLUSH - CARGO BOX Fig 7
Fig 1: Identifying Body Gap And Flush - Standard Cab Dimension Point
G02655803Courtesy of DAIMLERCHRYSLER CORP.
BODY GAP AND FLUSH - STANDARD CAB SPECIFICATION

DIMENSION DESCRIPTION GAP FLUSH
A GRILLE TO FASCIA 17.1 +/- 3.0 -
B HOOD TO GRILLE 1.5 +/- 0.8 0.7 +/- 0.5
C HOOD TO FENDER 2.8 +/- 1.5 0.3 +/- 1.5
D DOOR TO HOOD/FENDER 5.0 +/- 1.0 0.0 +/- 0.5
E DOOR TO WINDSHIELD MOLDING 5.1 +/- 1.5 -
F DOOR TO ROOF 6.0 +/- 1.5 2.0 +/- 1.0
G DOOR TO QUARTER 4.5 +/- 1.5 0.0 +/- 1.5
H FENDER/DOOR/QUARTER CHAR LINE U/D 4.5 +/- 1.5 0.0 +/- 1.5
I DOOR TO SILL 7.0 +/- 2.0 0.0 +/- 1.5
J GRILLE TO HEADLAMP 8.3 +/- 3.0 -
K GRILLE TO FENDER 6.0 +/- 1.5 -
NOTE: All measurements are in mm.
Fig 2: Identifying Body Gap And Flush - Extended Cab Dimension Points
G02655804Courtesy of DAIMLERCHRYSLER CORP.
BODY GAP AND FLUSH - EXTENDED CAB SPECIFICATION

DIMENSION DESCRIPTION ALIGNMENT
A DOOR TO QUARTER 0.0 +/- 2.5
B CARGO TO STANDARD BOX 0.0 +/- 3.0
NOTE: All measurements are in mm.
Fig 3: Body Gap And Flush - Extended Cab Dimension Points
G02655805Courtesy of DAIMLERCHRYSLER CORP.
BODY GAP AND FLUSH - EXTENDED CAB SPECIFICATION

DIMENSION DESCRIPTION GAP FLUSH
A DOOR TO WINDOW MOLDING 5.1 +/- 1.5 -
B DOOR TO ROOF 6.0 +/- 1.5 2.0 +/- 1.0
C QUARTER GLASS TO QUARTER (TOP) 5.0 +/- 1.5 3.6 +/- 1.5
D QUARTER GLASS TO QUARTER (REAR) 5.0 +/- 1.5 3.6 +/- 1.5
E CAB TO STANDARD BOX 18.7 +/- 3.0 0.0 +/- 1.5
F CAB TO EXTENDED BOX 18.7 +/- 3.0 0.0 +/- 1.5
G QUARTER GLASS TO QUARTER (BOTTOM) 5.0 +/- 1.5 -
H DOOR TO QUARTER 0.0 +/- 2.5 -
I QUARTER GLASS TO DOOR 5.0 +/- 1.5 3.6 +/- 1.5
J DOOR TO HOOD/FENDER 5.0 +/- 1.0 0.0 +/- 0.5
K GRILLE TO HEADLAMP 8.3 +/- 3.0 -
L GRILLE TO FENDER 6.0 +/- 1.5 -
M DOOR TO APERTURE 5.0 +/- 1.0 0.0 +/- 0.5
N DOOR TO SILL 7.0 +/- 2.0 0.0 +/- 1.5
O HOOD TO FENDER 6.0 +/- 1.0 1.5 +/- 1.0
NOTE: All measurements are in mm.
Fig 4: Identifying Body Gap And Flush - Quad Cab (1 Of 2)
G02655806Courtesy of DAIMLERCHRYSLER CORP.
Fig 5: Identifying Body Gap And Flush - Quad Cab (2 Of 2)
G02655807Courtesy of DAIMLERCHRYSLER CORP.
Fig 6: Identifying Body Gap And Flush - Cargo Box Dimension Points
G02655808Courtesy of DAIMLERCHRYSLER CORP.
BODY GAP AND FLUSH - CARGO BOX SPECIFICATION

DIMENSION DESCRIPTION GAP FLUSH
A FUEL FILLER DOOR TO BOX 3.0 +/- 1.5 0.0 +/- 1.5
B CARGO TO STANDARD BOX 18.7 +/- 3.0 0.0 +/- 1.5
C CARGO TO EXTENDED BOX 18.7 +/- 3.0 0.0 +/- 1.5
E BOX TO TAILGATE U/D - 0.0 +/- 1.5
F TAILGATE TO BUMPER 9.7 +/- 3.0 -
G BOX TO TAILGATE 6.0 +/- 1.0 0.0 +/- 0.5
NOTE: All measurements are in mm.
Fig 7: Body Gap And Flush - Cargo Box Dimension Points
G02655809Courtesy of DAIMLERCHRYSLER CORP.
BODY GAP AND FLUSH - CARGO BOX SPECIFICATION

DIMENSION DESCRIPTION ALIGNMENT
A CAB TO BOX CHARACTER LINE 0.0 +/- 2.5
B BOX TO TAILGATE 0.0 +/- 2.5
C BOX TO TAILGATE 0.0 +/- 2.5
NOTE: All measurements are in mm.