LEMON Manuals: Even more car manuals for everyone
Home >> Dodge and Ram >> 2003 >> Durango Base, 5.9 Z, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 60 (Overhaul - 46RE Automatic Transmission) >> Overdrive Unit >> Assembly >> Od Thrust Plate Selection

Od Thrust Plate Selection

WARNING: This page is about a different car, the 2003 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
  1. Place overdrive unit in vertical position. Mount it on blocks, or in workbench with appropriate size mounting hole cut into it. Be sure unit is facing upward for access to direct clutch hub. Also be sure output shaft is not loaded and internal components are moved rearward for accurate measurement.
  2. Determine correct thickness overdrive piston thrust plate as follows:
    1. Position Gauge Tool 6311 across face of overdrive case. Then position Dial Caliper C-4962 over gauge tool (Fig 1).
      Fig 1: Measuring Overdrive Piston Thrust Plate
      G02658130Courtesy of DAIMLERCHRYSLER CORP.
    2. Measure distance to clutch hub thrust bearing seat at four points 90° apart. Then average measurements by adding them and dividing by 4.
    3. Select and install required thrust plate from information in thrust plate chart (Fig 2).
      Fig 2: Overdrive Piston Thrust Plate Selection Reference Table
      G02658131Courtesy of DAIMLERCHRYSLER CORP.
  3. Leave Alignment Tool 6227-2 in place. Tool will keep planetary and clutch hub splines in alignment until overdrive unit is ready for installation on transmission.
  4. Transmission speed sensor can be installed at this time if desired. However, it is recommended that sensor not be installed until after overdrive unit is secured to transmission.