LEMON Manuals: Even more car manuals for everyone
Home >> Dodge and Ram >> 2003 >> Durango Base, 5.9 Z, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 59 (Overhaul - 42RE Automatic Transmission) >> Valve Body >> Disassembly >> Valve Body Upper Housing

Valve Body Upper Housing

WARNING: This page is about a different car, the 2004 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
  1. Note location of check balls in valve body upper housing (Fig 1). Then remove the one large diameter and the six smaller diameter check balls.
    Fig 1: Identifying Check Ball Locations In Upper Housing
    G02657852Courtesy of DAIMLERCHRYSLER CORP.
  2. Remove governor plug and shuttle valve covers (Fig 2).
    Fig 2: Exploded View Of Shuttle And Boost Valve Components
    G02657854Courtesy of DAIMLERCHRYSLER CORP.
  3. Remove E-clip that secures shuttle valve secondary spring on valve stem (Fig 3).
    Fig 3: Identifying Shuttle Valve E-Clip And Secondary Spring Location
    G02657853Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove throttle plug, primary spring, shuttle valve, secondary spring, and spring guides (Fig 2).
  5. Remove boost valve retainer, spring and valve if not previously removed.
  6. Remove throttle plug and 1-2 and 2-3 governor plugs (Figure).
  7. Turn upper housing around and remove limit valve and shift valve covers (Fig 4).
    Fig 4: Exploded View Of Upper Housing Shift Valve And Pressure Plug
    G02657855Courtesy of DAIMLERCHRYSLER CORP.
  8. Remove limit valve housing. Then remove retainer, spring, limit valve, and 2-3 throttle plug from limit valve housing (Fig 4).
  9. Remove 1-2 SHIFT control valve and spring (Fig 4).
  10. Remove 1-2 SHIFT valve and spring (Fig 4).
  11. Remove 2-3 shift valve and spring from valve body (Fig 4).
  12. Remove pressure plug cover (Fig 4).
  13. Remove line pressure plug, sleeve, throttle pressure plug and spring (Fig 4).
scientia non olet · About LEMON Manuals