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Home >> Dodge and Ram >> 2003 >> Durango Base, 5.9 Z, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 59 (Overhaul - 42RE Automatic Transmission) >> Overdrive Unit >> Assembly >> Overdrive Clutch

Overdrive Clutch

WARNING: This page is about a different car, the 2004 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install overdrive clutch reaction ring first. Reaction ring is flat with notched ends (Fig 1).
    Fig 1: Installing Overdrive Clutch Reaction Ring
    G02657723Courtesy of DAIMLERCHRYSLER CORP.
  2. Install wave spring on top of reaction ring (Fig 2). Reaction ring and wave ring both fit in same ring groove. Use screwdriver to seat each ring securely in groove. Also ensure that the ends of the two rings are offset from each other.
    NOTE: The 42RE transmission has 3 overdrive clutch discs and 2 plates.
    Fig 2: Installing Overdrive Clutch Wave Spring
    G02657724Courtesy of DAIMLERCHRYSLER CORP.
  3. Assemble overdrive clutch pack (Fig 3).
    Fig 3: Exploded View Of 42RE Overdrive Clutch Components
    G02657725Courtesy of DAIMLERCHRYSLER CORP.
  4. Install overdrive clutch reaction plate first.
    NOTE: The reaction plate is thinner than the pressure plate in a 42RE transmission.
  5. Install first clutch disc followed by first clutch plate. Then install remaining clutch discs and plates in same order.
  6. Install clutch pack pressure plate.
  7. Install clutch pack wire-type retaining ring (Fig 4).
    Fig 4: Installing Overdrive Clutch Pack Retaining Ring
    G02657726Courtesy of DAIMLERCHRYSLER CORP.