Section 55 (Exhaust System): Muffler: Removal

WARNING: This page is about a different car, the 2003 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: When servicing or replacing exhaust system components, disconnect the oxygen sensor connector(s). Allowing the exhaust to hang by the oxygen sensor wires will damage the harness and/or sensor.

Raise and support the vehicle.
Saturate the clamp nuts with Mopar(R) Rust Penetrant. Allow 5 minutes for penetration.
Remove the muffler clamp nuts from the front hanger and the rear muffler to tailpipe connection (Fig 1 ).

Fig 1: Removing Muffler And Tailpipe Assembly
Courtesy of DAIMLERCHRYSLER CORP.
Disconnect the muffler from the tailpipe. The tailpipe should be supported when the muffler is disconnected.
Remove the muffler from the extension pipe or catalytic converter flange.