Section 55 (Exhaust System): Muffler: Installation
WARNING: This page is about a different car, the 2003 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
When servicing or replacing exhaust system components, disconnect the oxygen sensor connector(s). Allowing the exhaust to hang by the oxygen sensor wires will damage the harness and/or sensor.
- If the upper front muffler support was removed (Figure ), install the bolts into the frame. Tighten the bolts to 23 N.m (200 in. lbs.) torque. The insulators slip over the ends of the upper and lower muffler hangers.
- Install the muffler into the extension pipe or catalytic converter flange. Install the clamp and tighten the nuts finger tight.
- Install the tailpipe into the rear of the muffler.
- Tighten the clamp nuts on the front and rear muffler hangers to 41 N.m (30 ft. lbs.) torque.
- Lower the vehicle.
- Start the engine, inspect for exhaust leaks and exhaust system contact with the body panels. Adjust the alignment, if needed.