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Description-Exhaust System 3.9L/4.7L & 5.9L Engines

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CAUTION: Avoid application of rust prevention compounds or undercoating materials to exhaust system floor pan exhaust heat shields. Light over spray near the edges is permitted. Application of coating will result in excessive floor pan temperatures and objectionable fumes.

The gasoline engine exhaust system consists of engine exhaust manifolds, exhaust pipes, catalytic converter(s), extension pipe (if needed), exhaust heat shields, muffler and exhaust tailpipe.

The exhaust system must be properly aligned to prevent stress, leakage and body contact. Minimum clearance between any exhaust component and the body or frame is 25.4 mm (1.0 in.). If the system contacts any body panel, it may amplify objectionable noises from the engine or body (Fig 1 ).

Fig 1: Identifying Exhaust System
G02657219Courtesy of DAIMLERCHRYSLER CORP.