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Exhaust Pipe - 3.9L & 5.9L: Removal

WARNING: This page is about a different car, the 2003 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: When servicing or replacing exhaust system components, disconnect the oxygen sensor connector(s). Allowing the exhaust to hang by the oxygen sensor wires will damage the harness and/or sensor.
  1. Raise and support the vehicle.
  2. Saturate the bolts and nuts with Mopar(R) Rust Penetrant. Allow 5 minutes for penetration.
  3. Disconnect the oxygen sensor(s).
  4. Remove the exhaust manifold-to-exhaust pipe nuts (Fig 1 ).
    Fig 1: Removing Exhaust Pipe To Manifold Connection -(3.9L/5.9L)
    G02657224Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove exhaust pipe to converter exhaust clamp.
  6. Disconnect the exhaust pipe from the catalytic converter front flange.
  7. Remove the exhaust pipe.
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