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Home >> Dodge and Ram >> 2003 >> Durango Base, 5.9 Z, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 54 (Engine - 5.9L) >> Piston & Connecting Rod >> Standard Procedure-Piston Fitting

Standard Procedure-Piston Fitting

WARNING: This page is about a different car, the 2003 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.

Piston and cylinder wall must be clean and dry. Specified clearance between the piston and the cylinder wall is 0.013-0.038 mm (0.0005-0.0015 inch) at 21°C (70°F).

Piston diameter should be measured at the top of skirt, 90° to piston pin axis. Cylinder bores should be measured halfway down the cylinder bore and transverse to the engine crankshaft center line.

Pistons and cylinder bores should be measured at normal room temperature, 21°C (70°F).

Check the pistons for taper and elliptical shape before they are fitted into the cylinder bore (Fig 1).

Fig 1: Measuring Piston
G02657171Courtesy of DAIMLERCHRYSLER CORP.
Fig 2: Piston Measurement Chart
G02657172Courtesy of DAIMLERCHRYSLER CORP.