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Home >> Dodge and Ram >> 2003 >> Durango Base, 5.9 Z, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 53 (Engine - 4.7L) >> Intake Manifold >> Removal

Intake Manifold: Removal

WARNING: This page is about a different car, the 2003 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative cable from battery.
  2. Remove resonator assembly and air inlet hose.
  3. Disconnect throttle and speed control cables.
  4. Disconnect electrical connectors for the following components:
    • Manifold Absolute Pressure (MAP) Sensor
    • Intake Air Temperature (IAT) Sensor
    • Throttle Position (TPS) Sensor
    • Coolant Temperature (CTS) Sensor
    • Idle Air Control (IAC) Motor
  5. Disconnect brake booster hose and positive crankcase ventilation (PCV) hose.
  6. Disconnect generator electrical connections.
  7. Disconnect air conditioning compressor electrical connections.
  8. Disconnect left and right radio suppressor straps.
  9. Disconnect and remove ignition coil towers (Refer to IGNITION COIL ).
  10. Remove top oil dipstick tube retaining bolt and ground strap.
  11. Bleed fuel system (Refer to FUEL SYSTEM PRESSURE RELEASE ).
  12. Remove fuel rail (Refer to FUEL RAIL & INJECTORS ).
  13. Remove throttle body assembly and mounting bracket.
  14. Drain cooling system below coolant temperature level (Refer to STANDARD PROCEDURE-DRAINING COOLING SYSTEM 4.7L ).
  15. Remove the heater hoses from the engine front cover and the heater core.
  16. Unclip and remove heater hoses and tubes from intake manifold (Fig 1).
    Fig 1: Removing Heater Hoses And Tubes
    G02657070Courtesy of DAIMLERCHRYSLER CORP.
  17. Remove coolant temperature sensor (Refer to ENGINE COOLANT TEMPERATURE SENSOR ).
  18. Remove intake manifold retaining fasteners in reverse order of tightening sequence (Fig 2).
    Fig 2: Locating Intake Manifold Tightening Sequence
    G02657071Courtesy of DAIMLERCHRYSLER CORP.
  19. Remove intake manifold.