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Home >> Dodge and Ram >> 2003 >> Durango Base, 5.9 Z, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 100 (HVAC - Plumbing) >> Refrigerant Line Coupler >> Removal

Refrigerant Line Coupler: Removal

WARNING: This page is about a different car, the 2004 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
  1. Recover the refrigerant from the refrigerant system (Refer to STANDARD PROCEDURE  ).
  2. Remove the secondary retaining clip from the spring-lock coupler.
  3. Fit the proper size A/G line disconnect tool (Special Tool Kit 7193 or equivalent) over the spring-lock coupler cage ( Fig 1 ).
    Fig 1: Identifying Refrigerant Line Spring-Lock Coupler
    G03489486Courtesy of DAIMLERCHRYSLER CORP.
  4. Close the two halves of the A/C line disconnect tool around the spring-lock coupler.
    NOTE: The garter spring may not release if the A/C line disconnect tool is cocked while pushing it into the coupler cage opening.
  5. Push the A/C line disconnect tool into the open side of the coupler cage to expand the garter spring. Once the garter spring is expanded and while still pushing the disconnect tool into the open side of the coupler cage, pull on the refrigerant line attached to the female half of the coupler fitting until the flange on the female fitting is separated from the garter spring and cage on the male fitting within the disconnect tool.
  6. Open and remove the A/C line disconnect tool from the disconnected spring-lock coupler.
  7. Complete the separation of the two halves of the coupler fitting. Inspect the O-ring seals and mating areas for damage.