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Home >> Dodge and Ram >> 2003 >> Durango Base, 5.9 Z, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 100 (HVAC - Plumbing) >> Heater Return Hose >> Removal

Heater Return Hose: Removal

WARNING: This page is about a different car, the 2004 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: REVIEW THE WARNINGS AND CAUTIONS IN THE FRONT OF THIS SECTION BEFORE PERFORMING THE FOLLOWING OPERATION (Refer to CAUTION  ).
NOTE: The heater hose assembly is...constructed from rubber hoses and a metal tube. The ends of the heater hose assembly are secured to the engine by spring tension clamps.
  1. Drain the engine cooling system (Refer to STANDARD PROCEDURE - DRAINING COOLING SYSTEM ).
  2. Remove the air intake housing from the top of the engine ( Figure ).
  3. Remove the retainers that secure the heater hose assembly brackets to the top of the engine.
  4. Using spring tension clamp pliers, compress and slide the clamps off of each end of the hose being removed.
    CAUTION: DO NOT apply excessive pressure on heater tubes or connections when removing heater hoses. Excessive pressure may damage or deform the tubes/heater core, causing an engine coolant leak.
  5. Disconnect each hose end by carefully twisting the hose back and forth on the tube, while gently pulling it away from the end of the tube.
    NOTE: Replacement of the heater return hose and/or the heater hose assembly will be required if the hose ends are cut for removal
  6. If necessary, carefully cut the hose end and peel the hose off of the tube.
  7. Remove the heater return hose and heater hose assembly from the engine compartment.
  8. Separate the heater return hose from the heater hose assembly as required.