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Home >> Dodge and Ram >> 2003 >> Durango Base, 5.9 Z, RWD >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Disc Brakes & Drum Brakes >> Removal & Installation >> Caliper >> Installation (Front)

Installation (Front)

  1. Install brake shoes in caliper. See DISC BRAKE SHOES .
  2. Install caliper and shoes over rotor and into caliper adapter. Be sure ends of brake shoes are properly seated on slide surfaces of ledges.
  3. CAUTION: Start the slide pins by hand before tightening. DO NOT cross thread the pins.
  4. Install and tighten caliper slide pins. See TORQUE SPECIFICATIONS .
  5. Install caliper spring into one caliper hole and under the adapter. Pull down on the opposite end of the spring. With a screwdriver pry up on the spring to seat the spring into the other caliper hole. See Fig 1.
  6. CAUTION: Verify brake hose is not twisted or kinked before tightening fitting bolt.
  7. Install brake hose to caliper with new seal washers and tighten fitting bolt. See TORQUE SPECIFICATIONS .
  8. Bleed brake system. See BRAKE SYSTEM BLEEDING  under BLEEDING BRAKE SYSTEM.
  9. Install wheel and tire assemblies. See TORQUE SPECIFICATIONS .
  10. Remove supports and lower vehicle.
  11. Pump brake pedal to seal brake shoes.
  12. Fill brake fluid reservoir. See CHECKING & FILLING  under BRAKE FLUID.
  13. Verify firm pedal before moving vehicle.
Fig 1: Installing Front Caliper
G00303254Courtesy of CHRYSLER CORP.