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Installation (Neon - With Manual Transaxle)

  1. If the pedal has been removed from it's bracket, install the pedal, bushings and bolt-in-shaft on the bracket using the available service parts package.
  2. Install the pedal assembly onto the studs extending down from the instrument panel support and power brake booster. See Figure .
  3. Install the 2 nuts fastening the brake pedal bracket to the instrument panel support. See Figure . Install the nuts all the way, but do not tighten them at this time.
  4. Install the power brake booster mounting nuts. Tighten the 4 nuts fastening the brake pedal bracket to the power brake booster. See TORQUE SPECIFICATIONS  .
  5. Tighten the 2 nuts fastening the brake pedal bracket to the instrument panel support.
  6. Connect the clutch cable to the clutch pedal spacer on the pedal. See Figure .
  7. Connect the wiring harness connector to the clutch pedal switches. See Figure .
  8. Install the power brake booster input rod on the pin mounted on the side of the brake pedal. Install a new retaining clip on the end of the pin. Do not reuse the old clip.
  9. Install a new brake lamp switch. See BRAKE LAMP SWITCH  .
  10. Install the instrument panel. See INSTRUMENT PANEL under REMOVAL & INSTALLATION in appropriate ANALOG INSTRUMENT PANELS article in ACCESSORIES & EQUIPMENT.
  11. Check the brake lamps to verify they are operating properly and not staying on when the pedal is in the released position.
  12. Road test the vehicle to ensure proper brake operation.
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