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Home >> Dodge and Ram >> 2002 >> Intrepid SE, 2.7 R >> Repair and Diagnosis >> External Pages >> Different car >> Section 26 (Engine Controls - Removal, Overhaul & Installation) >> Emission Systems & Sub-Systems >> EGR Tube >> Installation (2.7L)

Installation (2.7L)

WARNING: This page is about a different car, the 2003 Dodge Intrepid, 2003 Chrysler Intrepid, 2003 Chrysler Concorde, and 2003 Chrysler 300M. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect rubber silicone seals on intake manifold end of EGR tube.
  2. Install upper tube into the intake manifold, being careful that the silicone rubber seals are correctly installed and undamaged.
  3. Install new gasket between the EGR valve and tube and install bolts.
  4. Tighten the EGR upper tube to intake manifold plenum screws to specification. Tighten the EGR upper tube to EGR valve bolts to specification. See TORQUE SPECIFICATIONS .
  5. Install the throttle cable bracket to intake manifold. Install air inlet tube and resonator. Connect negative battery cable.
Fig 1: Locating EGR Tube (2.7L)
G00222032Courtesy of CHRYSLER CORP.


  1. Install new gasket between the EGR valve and tube and loosely install bolts. Install new gasket between the exhaust manifold and tube and loosely install bolts.
  2. Tighten the EGR tube to EGR valve bolts to specification. Tighten the EGR tube to exhaust manifold bolts to specification. See TORQUE SPECIFICATIONS .
  3. Install air inlet tube and resonator and bracket. Connect negative battery cable.
Fig 1: Locating EGR Tube At Intake Manifold (2.7L)
G00222033Courtesy of CHRYSLER CORP.
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