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Valve Body: Installation

WARNING: This page is about a different variant/trim than selected.
CAUTION:

The Transmission Control Module (TCM), or Transmission Control Module Assembly (TCMA) is extremely sensitive to Electrostatic Discharge (ESD). Always use a ground strap and follow the ESD guidelines in ELECTROSTATIC DISCHARGE SENSITIVE DEVICES. Failure to follow these instructions may result in damage to the TCM/TCMA.

GC0152241Courtesy of CHRYSLER GROUP, LLC
  1. Install the fluid port (1) with new O-rings (2) and seal (3) to the transmission case.
    GC0190541Courtesy of CHRYSLER GROUP, LLC
  2. Install the valve body assembly to the transmission using the previously installed (1) (special tool #10379, Pins, Valve Body Alignment) as a guide.
  3. Use an appropriate tool on one of the alignment pins to assist in holding the valve body in position while installing the remaining fasteners.
    GC0169780Courtesy of CHRYSLER GROUP, LLC
  4. Install the valve body assembly retaining bolts not including 16-18 and hand tighten.
  5. Remove the pins and install the remaining bolts.
    GC0152117Courtesy of CHRYSLER GROUP, LLC
  6. Using (special tool #10377, Remover/Installer, Guide Sleeve) (1) carefully install the electrical harness insulator (2) to the transmission case (3).
    GC0152103Courtesy of CHRYSLER GROUP, LLC
  7. Lock the electrical connector lock (2) to the internal harness end.
  8. Install the sensor (4) to the case install the retaining bolt (1) and tighten to 8 N.m (71 in. lbs.).
  9. Install the valve body assembly end retainer bolts (3) and hand tighten.
    GC0169780Courtesy of CHRYSLER GROUP, LLC
  10. Tighten the valve body fasteners in the sequence shown in illustration to 8 N.m (71 in. lbs.).
    GC0152243Courtesy of CHRYSLER GROUP, LLC
  11. Remove the tie strap and return the manual control lever (1) to the original position, tighten the fastener (2) to 35 N.m (26 ft. lbs.).
    GC0152239Courtesy of CHRYSLER GROUP, LLC
  12. Install the oil pan and gasket.
  13. Install the thirteen oil pan retaining bolts and tighten the fasteners to 10 N.m (89 in. lbs.) using the sequence given.
    GC0152195Courtesy of CHRYSLER GROUP, LLC
  14. Install bolts (1) attaching crossmember to frame and Install crossmember. Tighten the fasteners to 65 N.m (48 ft. lbs.).
  15. Install bolts (2) securing rear support and cushion to the crossmember and Install. Tighten the fasteners to 65 N.m (48 ft. lbs.).
    NOTE:

    All Wheel Drive (AWD) vehicles. 

  16. Position the steering gear in place, install the bolts and tighten to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0152193Courtesy of CHRYSLER GROUP, LLC
  17. Connect the transmission wire harness connector (1).
    GC0152192Courtesy of CHRYSLER GROUP, LLC
  18. Turn the locking mechanism (1) of the harness plug clockwise and lock in place.
  19. If the valve body is replaced, program the TCM. Refer to MODULE, TRANSMISSION CONTROL (TCM), MODULE PROGRAMMING .
  20. Fill the transmission. Refer to FLUID AND FILTER, STANDARD PROCEDURE .
  21. Perform the TRANSMISSION VERIFICATION TEST. Refer to TRANSMISSION VERIFICATION TEST .
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