Section 14 (BW44-40 Transfer Case (Service Information)): Clutch: Removal

WARNING: This page is about a different variant/trim than selected.

Remove the transfer case. Refer to REMOVAL .

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NOTE:
The vent hole is near the input shaft hub. If the unit is set on the mounting surface, oil will drain out through the vent.
Place the transfer case so that it can be drained of any remaining fluid and remove the drain plug (2).

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Install (special tool #6958, Wrench, Spanner) Spanner Wrench (1) onto the rear output flange (2).
Remove the rear output flange nut.

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Remove the rear output flange washer (1).

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Remove the outer rear output shaft seal (1).

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Remove the rear output flange (1).
Remove the transfer case half bolts.

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Remove the rear transfer half (1).

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NOTE:
The clutch rotor might remain in the rear transfer case half during removal.
Remove the spacer (1).

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Remove the bearing (1) from the input shaft.

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Remove the clutch rotor (1) from the input shaft.

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Remove the ball bearings (1) from the apply cam (2).
Remove the apply cam (2).

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Remove the wave spring (1) from the input shaft.

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Remove the snap ring (1) from the input shaft (2).

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Remove the clutch assembly (1) from the input shaft (2).