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Gap And Flush: Specifications

GC0170900Courtesy of CHRYSLER GROUP, LLC
NOTE:

All measurements are in millimeters.

 
O/F = Over Flush U/F = Under Flush  
U/D = Up/Down F/A = Fore/Aft  
DIMENSION DESCRIPTION GAP FLUSH Alignment
1 Hood to Fascia 3.5+/- 1.5 Facia O/F 1.0 +/- 1.5 -
    Parallel within 1.5 Consistent within 1.5  
2 Hood to Fender 3.5+/- 1.0 0.0+/- 1.5 At Rear 0.0+/- 1.5
    Parallel within 1.5 Consistent within 1.5 Side to side within 1.5
    Side to side within 1.5 Side to side within 1.5  
3 Windshield to Body Side Isolator: No Gap 0.0 - -
    6.0 +/- 2.0    
    Parallel within 2.0    
    Side to side within 2.0    
4 Windshield to Roof Isolator: No Gap 0.0 Glass: U/F 2.7 +/- 1.5 -
    6.0 +/- 2.0 Consistent within 1.0  
    Parallel within 2.0    
5 Sunroof to Roof 4.0 +/- 1.5 Front Sunroof: U/F 0.0 +/- 2.5 -
      Rear Sunroof: O/F 0.0 +/- 2.5  
6 Rear Sunroof Glass to Front Sunroof Glass (Dual Pane Only) No Gap Rear Glass: U/F 0.0 +/- 2.5 -
      Consistent within 1.5  
7 Front Door Applique to Rear Door Applique 4.0 +/- 1.5 0.0 +/- 1.5 -
    Parallel within 1.5 Consistent within 1.0  
8 Belt Molding to Rear Door Edge - - Molding: Forward 0.5+/- 1.5
9 Fuel Filler Door to Body Side Belt Molding: 3.0 +/- 1.0 Door: U/F 0.5 +/- 1.0 -
    Parallel within 1.0 Consistent within 1.0 (Excluding Bottom)  
10 Rear Door to Body Side 4.0 +/- 1.0 0.0 +/- 1.0 At Feature Line 0.0 +/- 1.5
    Parallel within 1.5 Consistent within 1.5 (Excluding Rear Flare Area)  
11 Front Door to Rear Door 4.0 +/- 1.0 Front Door (Above Feature Line) O/F 0.0 to 0.8 +/- 1.0 At Feature Line 0.0 +/- 1.5
    Parallel within 1.5 Front Door (Below Feature Line) O/F 0.8 +/- 1.0  
      Consistent within 1.5  
12 Fender to Front Door 4.0 +/- 1.0 Fender O/F 0.8 +/- 1.0 At Feature Line 0.0 +/- 1.5
    Parallel within 1.0 (Exclude Above Feature Line Consistent within 1.5  
13 Side Marker Light to Front Wheelhouse Splash Shield 2.0 +/- 1.0 Light O/F 0.1 +/- 0.5 -
14 Fascia to Fender Net to 0.8 0.0 +/- 1.0 At Wheelhouse 0.0 +/- 1.0
      Consistent within 1.0 At Headlight: Top Fascia 0.8 +/- 1.0
        At Headlight: Side Fascia O/F 0.7 +/- 1.0
15 Headlight to Fender 2.0 +/- 1.2 Headlight 2.2 U/F at top inboard to 1.0 U/F top outboard to 1.3 to 0.4 at bottom +/- 1.2 -
    Parallel within 1.2    
    Side to side within 1.2    
16 Headlight to Fascia (at Top) 2.0 +/- 1.6 Headlight (at Top): U/F 1.7 +/- 1.0 -
    Parallel within 1.6 Consistent within 1.0  
    Side to side within 1.6    
17 Headlight to Fascia (at Inboard and Bottom) 2.0+/- 1.6 - -
    Parallel within 1.6    
    Side to side within 1.6    
18 Decklid to Body Side 3.5 +/- 1.0 Decklid U/F 0.8 +/- 1.5 -
    Parallel within 1.0 Side to side within 1.5  
    Side to side within 1.5    
19 Backlight to Body Side 5.0 +/- 2.0   -
    Parallel within 1.5    
    Side to side within 1.5    
20 Backlight to Roof 6.0 +/- 2.0 Roof O/F 2.0 +/- 2.0 -
    Parallel within 2.0 Consistent within 1.0  
21 Door Lip Opening to Body Side 5.4 +/- 1.5 Bodyside 0/F 3.0 +/- 1.5 -
    Parallel within 1.5 Consistent within 1.5  
22 Mirror Flag to Door Lip Opening Molding 2.0 +/- 1.3 0.0 +/- 1.3 -
23 Sill Molding to Fender 2.0 +/- 2.0 Sill O/F 6.0 +/- 2.0 -
    Parallel within 1.0    
24 Front and Rear Doors to Sill 6.0 +/- 2.0 Sill O/F 6.0 +/- 2.0 -
    Parallel within 2.0 Consistent within 2.0  
25 Body Side to Sill 3.0 +/- 2.0 Sill O/F 6.0 +/- 2.0 -
26 Side Marker Light to Rear Wheelhouse Splash Shield Cross Car 2.5 +/- 1.0 Light O/F 0.1+/- 0.5 -
27 Fascia to Body Side 0.0 to 0.8 0.0 +/- 1.0 At Wheelhouse: Facia O/F 2.0 +/- 1.0
      Consistent within 1.0 At Lamp: 0.0 +/- 1.0
28 Taillamp to Body Side 1.5 +/- 1.0 Taillamp 1.0 U/F at top to 0.3 at corner to 0.7 at bottom 0.0 +/- 1.0
    Parallel within 1.0 Consistent within 1.0  
    Side to side within 1.0    
29 Taillamp to Decklid 3.5 +/- 1.5 Taillamp O/F 0.2 Transition at top to 2.3 +/-1.5 -
    Parallel within 1.5 Side to side within 1.5  
    Side to side within 1.5    
30 Decklid to Fascia U/D 6.5 +/- 1.5 - -
    Parallel within 1.5    
    Cross Car 4.0 (at Top) Transition to 6.5 U/D at bottom +/-1.5    
    Side to side within 1.5    
31 Exhaust Tip to Rear Valance U/D 16.2 +/- 3.0 at Center Top Tip O/F 7.0 +/- 3.0 at Center Top -
  SRT only (not shown) Cross Car 16.5 +/- 3.0 Side to side within 3.0  
         
32 Taillamp to Rear Fascia 1.5 +/- 1.5 0.0 at inboard to Taillamp 1.0 U/F at Side to 0.8 at Top +/- 1.5 0.0 +/- 1.0
    Parallel within 1.5 Consistent within 1.5  
    Side to side within 1.5