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Home >> Chrysler >> 2012 >> 300 C, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (3.6L Engine (Service Information)) >> Cylinder Head >> Cover(S), Cylinder Head >> Removal >> Left

Cover(S), Cylinder Head: Removal: Left

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Fig 1: Magnetic Timing Wheels
GC0144158Courtesy of CHRYSLER GROUP, LLC
CAUTION:

The magnetic timing wheels (1) must not come in contact with magnets (pickup tools, trays, etc.) or any other strong magnetic field. This will destroy the timing wheels ability to correctly relay camshaft position to the camshaft position sensor.

Fig 2: Upper Intake Manifold & Bolts
GC0144183Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect and isolate the negative battery cable.
  2. Remove the air inlet hose and upper intake manifold (2). Refer to MANIFOLD, INTAKE, REMOVAL .
    Fig 3: Intake Ports, Insulator & Alignment Posts
    GC0144184Courtesy of CHRYSLER GROUP, LLC
  3. Cover the open intake ports (1) to prevent debris from entering the engine.
  4. Remove the insulator (2) from the LH cylinder head cover.
    Fig 4: Transmission Breather Hose, Make-Up Air Tube & Clips
    GC0144423Courtesy of CHRYSLER GROUP, LLC
  5. Disengage the clips (1), remove the make-up air tube (3) from the left cylinder head cover and reposition the transmission breather hose (2).
    Fig 5: Variable Valve Timing Solenoid Connectors & Wire Harness Retainers
    GC0144410Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Mark the variable valve timing solenoid connectors (2) with a paint pen or equivalent so that they may be reinstalled in their original locations.

  6. Disconnect the electrical connectors (2) from the left variable valve timing solenoids.
  7. Disengage two starter wire harness retainers (1) from the left cylinder head cover.
    Fig 6: Variable Valve Timing Solenoids, Connectors & Bolts
    GC0144208Courtesy of CHRYSLER GROUP, LLC
  8. Mark the variable valve timing solenoids (2 and 4) with a paint pen or equivalent so that they may be reinstalled in their original locations.
  9. Remove the variable valve timing solenoids. Refer to SOLENOID, VARIABLE VALVE TIMING, REMOVAL .
    Fig 7: Starter Wire Harness Retainers, Main Wire Harness Retainer & Manifold Support Bracket Retainers
    GC0144415Courtesy of CHRYSLER GROUP, LLC
  10. Disengage one main wire harness retainer (3) from the left cylinder head cover.
    Fig 8: ECT Sensor Connector, CMP Sensor & Main Wire Harness Retainers
    GC0144416Courtesy of CHRYSLER GROUP, LLC
  11. Disconnect the left Camshaft Position (CMP) sensor (5).
  12. Disengage one main wire harness retainer (2) from the cylinder head cover and one main wire harness retainer (4) from the cylinder head cover mounting stud.
    Fig 9: CMP Sensor & Bolt
    GC0144205Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    The RH CMP sensor is shown in illustration, the LH CMP sensor is similar. If removing both RH and LH CMP sensors, mark the sensors so they can be installed in their original locations.

  13. Remove the camshaft position sensor. Refer to SENSOR, CAMSHAFT POSITION, REMOVAL .
    Fig 10: Injection/Ignition Harness Retainers
    GC0144460Courtesy of CHRYSLER GROUP, LLC
  14. Disengage two injection/ignition harness retainers (1) from the left cylinder head cover.
    Fig 11: Electrical Connector, Ignition Coils & Ignition Coil Retaining Bolts
    GC0144206Courtesy of CHRYSLER GROUP, LLC
  15. Remove the ignition coils (2). Refer to COIL, IGNITION, REMOVAL .
    Fig 12: Cylinder Head Cover Mounting Bolts & Studbolts
    GC0144198Courtesy of CHRYSLER GROUP, LLC
  16. Loosen ten cylinder head cover mounting bolts (1) and two studbolts (2) and remove the cylinder head cover.
    Fig 13: Cylinder Head Cover Gasket & Spark Plug Tube Seals
    GC0144274Courtesy of CHRYSLER GROUP, LLC
  17. Remove and discard the cylinder head cover gasket (1).
  18. The spark plug tube seals (2) can be reused if not damaged.
    Fig 14: RTV Sealant Locations
    GC0144275Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    Do not use oil based liquids, wire brushes, abrasive wheels or metal scrapers to clean the engine gasket surfaces. Use only isopropyl (rubbing) alcohol, along with plastic or wooden scrapers. Improper gasket surface preparation may result in engine fluid leakage.

  19. Remove all residual sealant (1) from the cylinder head, timing chain cover and cylinder head cover mating surfaces. Refer to Engine - Standard Procedure .