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Home >> Chrysler >> 2012 >> 300 C, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (6.4L - DTCS P0202 To P0521) >> Diagnosis And Testing >> P0221-Throttle Position Sensor 2 Circuit Performance >> Diagnostic Test

Diagnostic Test

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  1. ACTIVE DIAGNOSTIC TROUBLE CODE (DTC) 
    NOTE:

    When this DTC is Active the engine speed, torque, and vehicle speed are limited to a Limp in mode.

    NOTE:

    Diagnose any other TP Sensor DTCs before continuing.

    NOTE:

    The throttle plate and linkage should be free from binding and carbon build up.

    NOTE:

    Make sure the throttle plate is at the idle position.

    NOTE:

    Inspect the engine for vacuum leaks.

    1. Ignition on, engine not running.
    2. With a scan tool, read the active DTCs.

      Is the DTC Active at this time?

      Yes 

      • Go To  2.

      No 

      • Go To  9.
  2. EXCESSIVE RESISTANCE IN THE (K122) TP SENSOR NO. 2 SIGNAL CIRCUIT 
    1. Turn the ignition off.
    2. Using a Voltmeter perform a voltage drop test. Backprobe the (K122) TP Sensor No. 2 Signal circuit at the Throttle Body harness connector and the PCM C2 harness connector. Make sure the Voltmeter leads are connected so a positive polarity is displayed on the Voltmeter.
      WARNING:

      When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result in possible serious or fatal injury.

    3. Start the engine and allow it to reach normal operating temperature.
    4. Monitor the Voltmeter.

      Is the voltage below 0.5 of a Volt?

      Yes 

      • Go To  3.

      No 

      • Repair the excessive resistance in the (K122) TP Sensor No. 2 Signal circuit.
      • Refer to STANDARD PROCEDURE and perform the POWERTRAIN VERIFICATION.
  3. EXCESSIVE RESISTANCE IN THE (K22) TP SENSOR NO. 1 SIGNAL CIRCUIT 
    1. Turn the ignition off.
    2. Move the Voltmeter leads to backprobe the (K22) TP Sensor No. 1 Signal circuit at the Throttle Body harness connector and the PCM C2 harness connector. Make sure the Voltmeter leads are connected so a positive polarity is displayed on the Voltmeter.
      WARNING:

      When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result in possible serious or fatal injury.

    3. Start the engine and allow it to reach normal operating temperature.
    4. Monitor the Voltmeter.

      Is the voltage below 0.5 of a Volt?

      Yes 

      • Go To  4.

      No 

      • Repair the excessive resistance in the (K22) TP Sensor No. 1 Signal circuit.
      • Refer to STANDARD PROCEDURE and perform the POWERTRAIN VERIFICATION.
  4. EXCESSIVE RESISTANCE IN THE (F855) 5-VOLT SUPPLY CIRCUIT 
    1. Turn the ignition off.
    2. Move the Voltmeter leads to backprobe the (F855) 5-Volt Supply circuit at the Throttle Body harness connector the PCM C2 harness connector. Make sure the Voltmeter leads are connected so a positive polarity is displayed on the Voltmeter.
      WARNING:

      When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result in possible serious or fatal injury.

    3. Start the engine and allow it to reach normal operating temperature.
    4. Monitor the Voltmeter.

      Is the voltage below 0.5 of a Volt?

      Yes 

      • Go To  5.

      No 

      • Repair the excessive resistance in the (F855) 5-Volt Supply circuit.
      • Refer to STANDARD PROCEDURE and perform the POWERTRAIN VERIFICATION.
  5. EXCESSIVE RESISTANCE IN THE (K922) TP SENSOR RETURN CIRCUIT 
    1. Turn the ignition off.
    2. Move the Voltmeter leads to backprobe the (K922) TP Sensor Return circuit at the Throttle Body harness connector and the PCM C2 harness connector. Make sure the Voltmeter leads are connected so a positive polarity is displayed on the Voltmeter.
      WARNING:

      When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result in possible serious or fatal injury.

    3. Start the engine and allow it to reach normal operating temperature.
    4. Monitor the Voltmeter.

      Is the voltage below 0.5 of a Volt?

      Yes 

      • Go To  6.

      No 

      • Repair the excessive resistance in the (K922) TP Sensor Return circuit.
      • Refer to STANDARD PROCEDURE and perform the POWERTRAIN VERIFICATION.
  6. (K22) TP SENSOR NO. 1 SIGNAL CIRCUIT SHORTED TO THE (K122) TP SENSOR NO. 2 SIGNAL CIRCUIT 
    Fig 1: Checking TP Sensor No. 1 Signal Circuit For Short To TP Sensor No. 2 Signal Circuit
    GC0142068Courtesy of CHRYSLER GROUP, LLC
    1. Measure the resistance between the (K22) TP Sensor No. 1 Signal circuit and the (K122) TP Sensor No. 2 Signal circuit at the Throttle Body harness connector.

      Is the resistance below 5.0 Ohms?

      Yes 

      • Repair the short between the (K122) TP Sensor No. 2 Signal circuit and the (K22) TP Sensor No. 1 Signal circuit.
      • Refer to STANDARD PROCEDURE and perform the POWERTRAIN VERIFICATION.

      No 

      • Go To  7.
  7. THROTTLE POSITION SENSOR 
    1. Turn the ignition off.
    2. Connect the C2 PCM harness connector.
    3. Ignition on, engine not running.
    4. Using the scan tool, monitor the TP Sensor No. 1 and No. 2 voltage.
    5. Connect a jumper wire between the (K922) TP Sensor Return circuit and the (K22) TP Sensor No. 1 Signal circuit.
      NOTE:

      TP Sensor No. 1 voltage should change from approximately 4.7 Volts to 0.3 of a Volt.

    6. For TP Sensor No. 2, connect a jumper wire between (F855) 5-Volt supply circuit and the (K122) TP Sensor No. 2 Signal circuit.
      NOTE:

      TP Sensor No. 2 voltage should change from approximately 0 Volts to 5.0 Volts.

      Is the voltage reading within the listed specification with the jumper wire installed?

      Yes 

      • Verify that there is good pin to terminal contact in the Throttle Body and Powertrain Control Module connectors. If OK, disconnect the Battery when replacing the Throttle Body Assembly. Replace the Throttle Body Assembly. Refer to THROTTLE BODY, REMOVAL . After installation is complete, using a scan tool, select the ETC RELEARN function.
      • Refer to STANDARD PROCEDURE and perform the POWERTRAIN VERIFICATION.

      No 

      • Go To  8.
        NOTE:

        Remove the jumper wire before continuing.

  8. POWERTRAIN CONTROL MODULE (PCM) 
    1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Throttle Body and the Powertrain Control Module (PCM).
    2. Look for any chafed, pierced, pinched, or partially broken wires.
    3. Look for broken, bent, pushed out or corroded terminals. Verify that there is good pin to terminal contact in the Throttle Body and Powertrain Control Module connectors.
    4. Perform any Technical Service Bulletins that may apply.

      Were there any problems found?

      Yes 

      • Repair as necessary.
      • Refer to STANDARD PROCEDURE and perform the POWERTRAIN VERIFICATION.

      No 

  9. THROTTLE FOLLOWER TEST 
    1. Ignition on, engine not running.
    2. Using the scan tool, perform the ETC Throttle Follower Test and monitor the TP Sensor No. 1 or No. 2 voltage.
    3. Slowly press the throttle pedal down.
    4. The voltage for TP Sensor No. 1 should start at approximately 0.7 of a Volt and increase to approximately 4.3 Volts.
    5. The voltage for TP Sensor No. 2 should start at approximately 4.3 Volts and decrease to approximately 0.7 of a Volt.

      Is the voltage within the range of the listed specification for the appropriate Sensor?

      Yes 

      • Refer to STANDARD PROCEDURE and perform the INTERMITTENT CONDITION diagnostic procedure.

      No 

      • Verify that there is good pin to terminal contact in the Throttle Body and Powertrain Control Module connectors. If OK, disconnect the Battery when replacing the Throttle Body Assembly. Replace the Throttle Body Assembly. Refer to THROTTLE BODY, REMOVAL . After installation is complete, using a scan tool select the ETC RELEARN function.
      • Refer to STANDARD PROCEDURE and perform the POWERTRAIN VERIFICATION.