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Home >> Chrysler >> 2012 >> 300 C, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 10 (3.6L - DTCS P0501 To P1128) >> Diagnosis And Testing >> P0627-Fuel Pump Relay Circuit >> Diagnostic Test

Diagnostic Test

WARNING: This page is about a different variant/trim than selected.
  1. DTC IS ACTIVE 
    NOTE:

    If there are any ASD/Main Relay or system voltage DTCs present, diagnose those DTCs before proceeding with this test procedure.

    1. Ignition on, engine not running.
    2. With the scan tool, select View DTCs. Copy DTC and Freeze Frame information and clear DTCs.
      NOTE:

      Active or pending DTCs may not allow Fuel Pump actuation, ensure all DTCs are cleared before proceeding with this test procedure.

    3. With the scan tool, actuate the Fuel Pump.
    4. Monitor the scan tool for at least two minutes.
    5. With the scan tool, select View DTCs.

      Is the status Active for this DTC?

      Yes 

      • Go To  2.

      No 

  2. FUEL PUMP RELAY 
    1. Turn the ignition off.
    2. Install a known good Fuel Pump Relay.
    3. Turn the ignition on.
    4. Using a scan tool, erase the DTC.
    5. Attempt to start the engine.

      Does the DTC return?

      Yes 

      No 

      • Go To  3.
  3. (K31) FUEL PUMP RELAY CIRCUIT SHORTED TO GROUND BETWEEN THE PDC AND PCM 
    Fig 1: Measuring Resistance Between Ground And Fuel Pump Control Circuit At PCM C1 Harness Connector
    GC0150274Courtesy of CHRYSLER GROUP, LLC
    1. Turn the ignition off.
    2. Remove the Fuel Pump Relay.
    3. Disconnect the PCM C1 harness connector.
    4. Measure the resistance between ground and the (K31) Fuel Pump Control circuit at the PCM C1 harness connector.

      Is the resistance below 1000 Ohms?

      Yes 

      • Repair the short to ground in the (K31) Fuel Pump Control circuit.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

      No 

      • Go To  4.
  4. (K31) FUEL PUMP RELAY CIRCUIT OPEN OR HIGH RESISTANCE 
    1. Measure the resistance of the (K31) Fuel Pump Control circuit between the Fuel Pump Relay connector (at terminal 86) and the PCM C1 harness connector.

      Is the resistance below 5.0 Ohms?

      Yes 

      • Go To  5.

      No 

      • Repair the open or high resistance in the (K31) Fuel Pump Control circuit.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  5. POWERTRAIN CONTROL MODULE (PCM) 
    1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Power Distribution Center (PDC) and the Powertrain Control Module (PCM).
    2. Look for any chafed, pierced, pinched or partially broken wires.
    3. Look for broken, bent, pushed out or corroded terminals. Verify that there is good pin to terminal contact in the related connectors.
    4. Perform any Technical Service Bulletins that may apply.

      Were any problems found?

      Yes 

      No