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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (3.6L Engine (Service Information)) >> Manifolds >> MANIFOLD, Intake >> Removal >> Lower

MANIFOLD, Intake: Removal: Lower

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Fig 1: Negative Battery Cable
GC0139402Courtesy of CHRYSLER LLC
  1. Perform the fuel pressure release procedure. Refer to Fuel Delivery, Gas, Standard Procedure .
  2. Disconnect and isolate the negative battery cable (1).
    Fig 2: Engine Cover
    GC0144028Courtesy of CHRYSLER LLC
  3. Lift the engine cover retaining grommets off the ball studs and remove the engine cover (1).
    Fig 3: Air Inlet Hose
    GC0144029Courtesy of CHRYSLER LLC
  4. Disconnect the electrical connector (1) from the Inlet Air Temperature (IAT) sensor.
  5. Loosen the clamp (2) at the throttle body.
  6. Loosen the clamp (3) at the air cleaner housing.
  7. Lift the air inlet hose assembly retaining grommet off the ball stud (4).
  8. Remove the air inlet hose assembly (5).
    Fig 4: Upper Intake Manifold
    GC0144183Courtesy of CHRYSLER LLC
    WARNING:

    The fuel system is under constant pressure even with engine off. Before servicing the fuel rail, fuel system pressure must be released.

  9. Remove the upper intake manifold (2) and support brackets. Refer to MANIFOLD, Intake , Removal .
    Fig 5: Insulator & Alignment Posts
    GC0144184Courtesy of CHRYSLER LLC
  10. Remove the insulator (2) from the left cylinder head cover.
    Fig 6: Fuel Injector Electrical Connectors
    GC0144479Courtesy of CHRYSLER LLC
  11. Disconnect the fuel supply hose (1) from the fuel rail. Refer to FITTING, Quick Connect , Standard Procedure .
  12. Disconnect the fuel injector electrical connectors (2).
    Fig 7: Injection/Ignition Harness Retainer & Main Wire Harness Retainer
    GC0144480Courtesy of CHRYSLER LLC
  13. Unfasten the injection/ignition harness retainer (1) from the rear of the lower intake manifold.
  14. Disengage the main wire harness retainer (2) form the rear of the lower intake manifold.
    Fig 8: Lower Intake Manifold & Attaching Bolts
    GC0144186Courtesy of CHRYSLER LLC
  15. Remove the eight lower intake manifold attaching bolts (1).
  16. Remove the lower intake manifold (2) with the fuel injectors and fuel rail as an assembly.
    Fig 9: Lower Intake Manifold To Cylinder Head Seals
    GC0144265Courtesy of CHRYSLER LLC
  17. Remove and discard the six lower intake manifold to cylinder head seals (1).
    Fig 10: Fuel Rail & Retaining Bolts
    GC0144187Courtesy of CHRYSLER LLC
  18. If required, remove the fuel rail (2) and fuel injectors from the lower intake manifold. Refer to RAIL, Fuel , Removal .