Diagnostic Test

WARNING: This page is about a different car, the 2015 RAM 3500 HD and 2015 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.

ACTIVE DTC
1. Turn the ignition on.
2. With the scan tool, record all Freeze frame data.
3. With the scan tool, erase DTCs.
4. Turn the ignition off for 75 seconds.
5. Turn the ignition on for at least five minutes.
6. With the scan tool, read DTCs.
  Did the DTC reset?
  
  Yes
  - Go To 2
  No
  - Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION - 6.7L .
CHECK THE (K935) EGR OUTLET TEMPERATURE SENSOR SIGNAL CIRCUIT FOR A SHORT TO VOLTAGE

Fig 1: Checking EGR Outlet Temperature Sensor Signal Circuit For Short To Ground
Courtesy of CHRYSLER GROUP, LLC
1. Turn the ignition on.
2. Disconnect the (K935) EGR Outlet Temperature Sensor harness connector.
  NOTE:
  Check connectors - Clean/repair as necessary.
3. Measure the voltage of the (K935) EGR Outlet Temperature Sensor Signal circuit at the sensor harness connector.
  Is the voltage reading above 5.1 Volts?
  
  Yes
  - Repair the (K935) EGR Outlet Temperature Sensor Signal circuit for a short to voltage.
  - Perform the POWERTRAIN VERIFICATION TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
  No
  - Go To 3
CHECK THE (K935) EGR OUTLET TEMPERATURE SENSOR SIGNAL CIRCUIT FOR AN OPEN/HIGH RESISTANCE
1. Turn the ignition off.
2. Disconnect the PCM C1 harness connector.
  NOTE:
  Check connectors - Clean/repair as necessary.
3. Measure the resistance of the (K935) EGR Outlet Temperature Sensor Signal circuit between the EGR Outlet Temperature Sensor harness connector and the PCM C1 harness connector.
  Is the resistance below 5.0 Ohms?
  
  Yes
  - Go To 4
  No
  - Repair the (K935) EGR Outlet Temperature Sensor Signal circuit for an open or high resistance.
  - Perform the POWERTRAIN VERIFICATION TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
CHECK THE (K914) EGR OUTLET TEMPERATURE SENSOR RETURN CIRCUIT FOR AN OPEN/HIGH RESISTANCE
1. Measure the resistance of the (K914) EGR Outlet Temperature Sensor Return circuit between the EGR Outlet Temperature Sensor harness connector and the PCM C1 harness connector.
  Is the resistance below 5.0 Ohms?
  
  Yes
  - Go To 5
  No
  - Repair the (K914) EGR Outlet Temperature Sensor Return circuit for an open or high resistance.
  - Perform the POWERTRAIN VERIFICATION TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
CHECK THE RESISTANCE OF THE EXHAUST GAS RECIRCULATION OUTLET TEMPERATURE SENSOR
1. Measure the resistance between the (K935) EGR Outlet Temperature Sensor Signal circuit and the (K914) EGR Outlet Temperature Sensor Return circuit at the EGR Outlet Temperature Sensor.
  Is the resistance between 200 Ohms and 2.4M Ohms?
  
  Yes
  - Go To 6
  No
  - Replace the EGR Outlet Temperature Sensor in accordance with the Service Information. Refer to SENSOR, EGR TEMPERATURE, REMOVAL .
  - Perform the POWERTRAIN VERIFICATION TEST - 6.7L. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
POWERTRAIN CONTROL MODULE
1. Disconnect all PCM harness connectors.
2. Disconnect all related in-line harness connections (if equipped).
3. Disconnect the related component harness connectors.
4. Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
  - Proper connector installation.
  - Damaged connector locks.
  - Corrosion.
  - Other signs of water intrusion.
  - Weather seal damage (if equipped).
  - Bent terminals.
  - Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
  - Terminals that have been pushed back into the connector cavity.
  - Perform a terminal drag test on each connector terminal to verify proper terminal tension.
  Repair any conditions that are found.
5. Reconnect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
6. Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
7. Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
8. With the scan tool, erase DTCs.
9. Using the recorded Freeze Frame and Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
10. With the scan tool, read PCM DTCs.
  Did the DTC return?
  
  Yes
  - Replace the Powertrain Control Module (PCM) in accordance with the Service Information. Refer to MODULE, POWERTRAIN CONTROL, 6.7L DIESEL, REMOVAL .
  - Perform the PCM VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .
  No
  - Test complete.
  - Perform the PCM VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST - 6.7L .