Diagnostic Test
WARNING: This page is about a different car, the 2015 RAM 3500 HD and 2015 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
- ACTIVE DTC
- Turn the ignition on.
- Using the scan tool, actuate the EGR Valve.
- Using the scan tool, read active DTCs.
Is the DTC active?
Yes
- Go To 2
No
- Test complete, the condition or conditions that originally set this DTC are not present at this time. Using the wiring diagrams as a guide, check all related splices and connectors for signs of water intrusion, corrosion, pushed out or bent terminals, and correct pin tension.
- Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION .
- CHECK THE (K682) EGR CONTROL (+) CIRCUIT FOR A SHORT TO GROUND
- Turn the ignition off.
- Disconnect the EGR Valve harness connector.
- Disconnect the PCM C2 harness connector.
- Measure the resistance between ground and the (K682) EGR Control (+) circuit at the EGR Valve harness connector.
Is the resistance above 10k Ohms?
Yes
- Go To 3
No
- Repair the (K223) Electric Heated Thermostat Control circuit for a short to ground.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK THE (K684) EGR CONTROL (-) FOR A SHORT TO GROUND
- Measure the resistance between ground and the (K684) EGR Control (-) circuit at the EGR Valve harness connector.
Is the resistance above 10k Ohms?
Yes
- Go To 4
No
- Repair the (K684) EGR Control (-) circuit for a short to ground.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- Measure the resistance between ground and the (K684) EGR Control (-) circuit at the EGR Valve harness connector.
- EGR VALVE
- Reconnect the PCM C2 harness connector.
- Turn the ignition on.NOTE:
If the DTC is active, the actuation test may not be allowed by the PCM. If may be necessary to clear the DTCs before starting the actuation.
- Using the scan tool, actuate the EGR Valve.NOTE:
The scan tool should display the P2425-EGR COOLING VALVE CONTROL CIRCUIT/OPEN DTC as active or pending with the EGR Valve harness connector unplugged.
Does the scan tool display the DTC as described above?
Yes
- Replace the EGR Valve in accordance with the service information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 5
- POWERTRAIN CONTROL MODULE (PCM)
- Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the EGR Valve and the PCM.
- Look for any chafed, pierced, pinched, or partially broken wires.
- Look for broken, bent, pushed out or corroded terminals.
- Perform any Technical Service Bulletins that may apply.
Were any problems found?
Yes
- Repair as necessary.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Replace and program the Powertrain Control Module (PCM) in accordance with the service information. Refer to MODULE, POWERTRAIN CONTROL, REMOVAL . Refer to PCM/ECM REPROGRAMMING - GAS .
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .