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Seal, Drive Pinion: Installation: Installation

WARNING: This page is about a different car, the 2015 RAM 3500 HD and 2015 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Installing Pinion Seal
GC0107642Courtesy of CHRYSLER GROUP, LLC
  1. Install new  pinion seal with Installer (special tool #8882, Installer, Pinion Seal) (2) and Handle (special tool #C-4171, Driver Handle, Universal) (1).
  2. Apply a light coat of Teflon thread sealant, to pinion flange splines.
    Fig 2: Flange Wrench
    GC0107636Courtesy of CHRYSLER GROUP, LLC
  3. Install flange on the pinion shaft with the reference marks aligned.
  4. Lightly tap pinion flange onto the pinion, until a few threads are showing.
  5. Install flange washer and new  pinion nut.
  6. Hold flange (1) with Flange Wrench (special tool #8979, Wrench, Pinion Flange) (2) and tighten pinion nut until pinion end play is taken up.
    Fig 3: Pinion Rotating Torque
    GC0155400Courtesy of CHRYSLER GROUP, LLC
  7. Rotate pinion flange (1) several times to seat bearings.
  8. Measure pinion torque to rotate (1) with an inch pound torque wrench (2). Pinion torque to rotate should be equal to recorded reading plus an additional 0.40-0.57 N.m (3-5 in. lbs.).
  9. If torque to rotating is low, tighten the pinion nut in 6.8 N.m (5 ft. lbs.) increments until pinion torque to rotate is achieved.
  10. Rotate pinion several times then verify pinion torque to rotate again.
  11. Install axle shafts and hub bearings.
  12. Install propeller shaft with reference marks aligned.